Apparatus to regulate fluid flow

• US 8,136,545 B2
• Filed: 05/20/2008
• Issued: 03/20/2012
• Est. Priority Date: 05/20/2008
• Status: Active Grant

• Current Assignee: Emerson Process Managment Regulator Technologies Incorporated (Emerson Electric Company), Fisher Controls International LLC (Emerson Electric Company)
• Original Assignee: Emerson Process Managment Regulator Technologies Incorporated (Emerson Electric Company)
• Inventors: Jablonski, Jason
• Primary Examiner(s): Hepperle, Stephen M
• Assistant Examiner(s): MCCALISTER, WILLIAM M
• Application Number:
  US12/123,608
• Publication Number:
  US 20090288718A1
• Time in Patent Office: 1,400 Days
• Field of Search: 137/488, 137/489, 137/489.5, 137/492, 251/35
• US Class Current: 137/492
• CPC Class Codes: G05D 16/163 using membranes within the main valve
• CPC Class Codes: Y10T 137/7759 Responsive to change in rate of fluid flow
• CPC Class Codes: Y10T 137/7769 Single acting fluid servo
• CPC Class Codes: Y10T 137/7784 Responsive to change in rate of fluid flow
• CPC Class Codes: Y10T 137/7793 With opening bias [e.g., pressure regulator]

Abstract

Apparatus to regulate fluid flow are disclosed. The apparatus includes an example regulator valve and an example automatically-adjusting or self-adjusting amplifier valve to maintain fluid flow during low downstream demand fluid flow conditions, and to maintain the operational accuracy and stability of the regulator valve during higher downstream demand fluid flow conditions.

Claims

1. Fluid flow operated apparatus operating automatically in response to fluid flow changes to adjust automatically a gain of a regulated fluid flow system, comprising:

a self-adjusting fluid amplifier valve to receive fluid flow associated with an inlet of a regulator valve and to provide an adjusted fluid flow to a valve mechanism and to one side of a valve member of the regulator valve in response to the changes in fluid flow at an outlet of the regulator valve, the fluid amplifier valve having a flow pin at an amplifier orifice and the flow pin connected to the valve member of the regulator valve, wherein the changes in fluid flow at the outlet of the regulator valve cause the valve mechanism to regulate the adjusted fluid flow by responsively and simultaneously moving the valve member and the flow pin to vary automatically the gain of the regulated fluid flow system.

2. Apparatus as defined in claim 1, wherein the regulator valve regulates the flow of a gas.

3. Apparatus as defined in claim 1, wherein the fluid amplifier valve is part of the regulator valve.

4. Apparatus as defined in claim 1, wherein the fluid amplifier valve is part of the valve mechanism.

5. Apparatus as defined in claim 1, wherein the fluid amplifier valve includes a housing connected to the regulator valve.

6. Apparatus as defined in claim 1, wherein the valve member and the flow pin move a same amount when simultaneously moved by the valve mechanism.

7. Apparatus as defined in claim 1, wherein the valve member and the flow pin are connected by a fixed length travel connector.

16. Apparatus as defined in claim 1, wherein the continuous fluid communication of the fluid amplifier with the outlet of the regulator valve includes fluid flow by way of the valve mechanism.

17. Apparatus as defined in claim 16, wherein the valve mechanism is fluid activated by sensing changes in fluid flow at the outlet of the regulator valve.

8. Fluid flow operated apparatus operating automatically in response to fluid flow changes to adjust automatically a gain of a regulated fluid flow system, comprising:

a self-adjusting fluid amplifier valve to receive fluid flow associated with an inlet of a regulator valve and to provide an adjusted fluid flow to a valve mechanism and to one side of a valve member of the regulator valve in response to the changes in fluid flow at an outlet of the regulator valve, the fluid amplifier valve having an amplifier housing, an amplifier inlet, an amplifier outlet, a flow pin at an amplifier orifice in an amplifier chamber, and the flow pin connected to the valve member of the regulator valve, wherein the changes in fluid flow at the outlet of the regulator valve cause the valve mechanism to regulate the adjusted fluid flow by responsively and simultaneously moving the valve member and the flow pin to vary automatically the gain of the regulated fluid flow system.

9. Apparatus as defined in claim 8, wherein the amplifier flow pin and amplifier orifice modify the fluid flow communicated to the inlet of the regulator valve and the amplifier inlet.

10. Apparatus as defined in claim 8, wherein the amplifier housing is part of the regulator valve.

11. Apparatus as defined in claim 8, wherein the valve member and the flow pin move a same amount when simultaneously moved by the valve mechanism.

12. Apparatus as defined in claim 8, wherein the valve member and the flow pin are connected by a fixed length travel connector.

13. Apparatus as defined in claim 12, wherein the fixed length travel connector is connected to the valve member through a spring force adjuster.

14. Apparatus as defined in claim 8, wherein the continuous fluid communication of the fluid amplifier with the outlet of the regulator valve includes fluid flow by way of the valve mechanism.

15. Apparatus as defined in claim 14, wherein the valve mechanism is fluid activated by sensing changes in fluid flow at the outlet of the regulator valve.