Implantable pulse generator and method of use

• US 8,140,163 B1
• Filed: 05/26/2009
• Issued: 03/20/2012
• Est. Priority Date: 05/23/2008
• Status: Expired due to Fees

• Current Assignee: Advanced Neuromodulation Systems Incorporated (Abbott Laboratories)
• Original Assignee: Advanced Neuromodulation Systems Incorporated (Abbott Laboratories)
• Inventors: Daglow, Terry D., Jones, Robert E.
• Primary Examiner(s): Manuel, George
• Assistant Examiner(s): WIELAND, ROBERT N
• Application Number:
  US12/471,969
• Time in Patent Office: 1,029 Days
• Field of Search: 439/909, 607/36, 607/119
• US Class Current: 607/36
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: A61N 1/3754 Feedthroughs
• CPC Class Codes: H01R 13/193 Means for increasing contact pressure at the end of engagement of coupling part , e.g. zero insertion force or no friction
• CPC Class Codes: H01R 13/5224 for medical use
• CPC Class Codes: H01R 2107/00 Four or more poles
• CPC Class Codes: H01R 2201/12 for medicine and surgery

Abstract

In one embodiment, there is disclosed an implantable pulse generator for electrically stimulating a patient, which comprises: a housing enclosing pulse generating circuitry; a header coupled to the metallic housing, the header including an inner guide having cylindrical passages for accepting feedthrough wires such that the inner guide is slidingly coupled to the plurality of feedthrough wires, wherein the inner guide has an exterior surface which intersects a portion of each cylindrical passage to create an exposed portion of each feedthrough wire, an outer seal having an interior surface sized to support terminals against the exposed portion of the feedthrough wires, and an outer clip component fitting over at least a portion of the outer seal component.

Claims

1. A medical implantable pulse generator system comprising:

a housing enclosing pulse generating circuitry;

a plurality of feed-through wires coupled to the pulse generating circuitry and extending through the housing;

a lead having a plurality of terminals;

a header coupled to the housing, the header comprising;

a port adapted to receive an end of the lead,

an inner guide having a plurality of transverse bores positioned to correspond to the plurality of feed-through wires such that the inner guide is slidingly coupled to the plurality of feed-through wires, wherein the inner guide has an exterior longitudinal surface intersecting a portion of each bore of the plurality of transverse bores to create an exposed portion of each feed-through wire of the plurality of feed-through wires,

an outer seal having an interior surface sized to support the plurality of terminals such that each terminal is maintained against the exposed portion of a corresponding feed-through wire, and

a clip component coupled to the outer seal and biased to compress against the outer seal to create compression forces on the outer seal, and

wherein a plurality of longitudinal curved exterior surfaces are defined on the outer seal and a plurality of longitudinal detents are defined by the clip component which are shaped to fit within the plurality of longitudinal curved exterior surfaces.

2. The implantable pulse generator system of claim 1, further comprising:

a second lead having a second plurality of terminals;

a second port defined in the header and adapted to receive an end of the second lead,

a second longitudinal surface defined on an opposing side of the inner guide intersecting a portion of the bores of the plurality of transverse bores to create a second exposed portion of certain feed-through wires of the plurality of feed-through wires, and

a second interior surface defined within the outer seal sized to support the second plurality of terminals such that each terminal in the second plurality of terminals is maintained against the second exposed portion of a corresponding feed-through wire.

3. The implantable pulse generator system of claim 1 wherein the feed-through wires and the terminals are made from non-oxide film producing conductors.

4. The implantable pulse generator system of claim 1 wherein the feed-through wires and terminals are made from alloys selected from the group consisting of platinum and platinum-iridium.

5. The implantable pulse generator system of claim 1 wherein the outer seal is made from a material able to maintain elastomeric fluid forces on the terminals when the material is under compression forces.

6. The implantable pulse generator of claim 1 wherein the outer seal is made from silicone rubber.

7. The implantable pulse generator system of claim 1, wherein in response to the compression forces created on the outer seal, the outer seal provides compression forces to the terminals to maintain the terminals against the exposed portion of the feed-through wires.

8. The implantable pulse generator system of claim 1, wherein:

the plurality of longitudinal curved exterior surfaces of the inner guide includes a proximal pair of opposing curved surfaces and a distal pair of opposing curved surfaces;

the plurality of longitudinal detents of the clip component includes a proximal pair of opposing detents and a distal pair of opposing detents;

when the clip component is in a first position such that the distal pair of opposing detents are mated with the proximal pair of opposing curved surfaces, voids between the longitudinal surfaces and the outer seal are increased, and

when the clip component is in a second position such that the distal pair of opposing detents are mated with the distal pair of opposing curved surface, voids between the recesses and the outer seal are decreased.

9. The implantable pulse generator system of claim 1, further comprising a plurality of lateral grooves defined within an outer surface of the outer seal and a plurality of leg portions coupled to the clip component and slidingly coupled to the lateral grooves such that the clip component can move from a first position to a second position with respect to the outer seal.

10. The implantable pulse generator system of claim 1, wherein:

the terminals are ring terminals having exterior diameters which purchase out from a diameter of compliant material of the lead; and

the longitudinal surface of the inner guide is a curved surface having a first diameter along certain longitudinal portions of the curved surface which accommodates the diameter of the ring terminals and having a second diameter along other longitudinal portions of the curved surface which accommodates the diameter of the complaint material.

11. The implantable pulse generator system of claim 1, further comprising:

at least one support having a plurality of lateral bores such that the feed-through wires pass from the interior of the housing through the lateral bores and into the inner guide,

a plurality of ring seals positioned between the feed-through wires and the lateral bores,

at least one base coupled to the housing having at least one aperture sized to accommodate the at least one support, and

at least one seal between the at least one aperture and the at least one support.

12. A header component for a medical implantable pulse generator comprising:

a plurality of feed-through wires adapted to couple to a pulse generating circuitry;

an inner guide having a plurality of bores wherein each bore is positioned to align to the plurality of feed-through wires such that the inner guide is slidingly coupled to the plurality of feed-through wires, wherein the inner guide has an exterior surface intersecting a portion of each bore of the plurality of bores to create an exposed portion of each feed-through wire of the plurality of feed-through wires,

an outer seal having a strain relief port for receiving a stimulation lead having a plurality of terminals and a central portion, wherein the central portion has an interior surface sized to support the plurality of terminals against the exposed portions of corresponding feed-through wires when the header is coupled to the stimulation lead, and

a clip component fitting over at least a portion of the central portion of the outer seal;

wherein the clip component produces compression forces on the outer seal.

13. The implantable pulse generator system of claim 12 further comprising:

a second strain relief port defined within the outer seal and adapted to receive a second stimulation lead having a second plurality of terminals,

a second longitudinal surface defined on an opposing side of the inner guide intersecting a portion of the bores of the plurality of transverse bores to create a second exposed portion of certain feed-through wires of the plurality of feed-through wires, and

a second interior surface defined within the outer seal sized to support the second plurality of terminals against the second exposed portions of corresponding feed-through wires when the header is coupled to the second stimulation lead.

14. The header component of claim 12, wherein the feed-through wires and the terminals are made from non-oxide film producing conductors.

15. The header component of claim 12, wherein the outer seal is made from a material able to maintain elastomeric fluid forces on the terminals when the material is under compression forces.

16. The implantable pulse generator of claim 12, wherein the outer seal is made from silicone rubber.

17. The header component of claim 12, further comprising a plurality of longitudinal curved exterior surfaces defined on the outer seal and a plurality of longitudinal detents defined by the clip component which are shaped to fit against the plurality of longitudinal curved exterior surfaces.

18. The header component of claim 17, wherein:

the plurality of longitudinal curved exterior surfaces includes a proximal pair of opposing curved surfaces and a distal pair of opposing curved surfaces;

the plurality of longitudinal detents includes a proximal pair of opposing detents and a distal pair of opposing detents;

when the clip component is in a first position such that the distal pair of opposing detents are mated with the proximal pair of opposing curved surface, voids between the longitudinal curved exterior surfaces and the outer seal are increased, and

when the clip component is in a second position such that the distal pair of opposing detents are mated with the distal pair of opposing curved surface, voids between the recesses and the outer seal are decreased.

19. The header component of claim 17, further comprising a plurality of lateral grooves defined within an outer surface of the outer seal and a plurality of leg portions coupled to the clip component and slidingly coupled to the lateral grooves such that the clip component can move from a first position to a second position with respect to the outer seal.

20. The header component of claim 12, wherein:

the terminals are ring terminals having exterior diameters which purchase out from a diameter of compliant material of the lead; and

the exterior surface is a longitudinal curved surface having a diameter along certain longitudinal portions of the curved surface which accommodates the diameter of the ring terminals and having a second diameter along other longitudinal portions of the curved surface which accommodates the diameter of the complaint material.

21. The header component of claim 12, further comprising:

at least one support having a plurality of lateral bores such that the feed-through wires pass from the interior of the housing through the lateral bores and into the inner guide,

a plurality of ring seals positioned between the feed-through wires and the lateral bores,

at least one base coupled to the housing having at least one aperture sized to accommodate the at least one support, and

at least one seal between the at least one aperture and the at least one support.

22. A method of assembling an implantable pulse generator system, comprising:

providing pulse generating circuitry within a housing;

providing feed-through wires to permit electrical access to the pulse generating circuitry within the housing;

coupling the feed-through wires to an inner guide to maintain the position of the feed-through wires and to create an exposed portion of each feed-through wire,

surrounding a portion of the inner guide with an outer seal to create a void proximal to the exposed portion of each feed-through wire,

inserting terminals of a lead into the void,

connecting the exposed portions of the feed-through wires to the corresponding terminals, and

applying compressive forces to the terminals to maintain the terminals against the exposed portions of the feed-through wires;

wherein the applying compressive forces includes positioning a biasing member over the outer seal to compress the outer seal such that the outer seal applies compressive forces to the terminals;

wherein the positioning a biasing member includes positioning longitudinal detents of a clip component over longitudinal curved surfaces of the outer sea.