Operating method for a sensor and a control facility communicating with the sensor

• US 8,140,299 B2
• Filed: 03/16/2007
• Issued: 03/20/2012
• Est. Priority Date: 05/17/2006
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens AG
• Inventors: Siess, Rainer
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Cherry, Stephen
• Application Number:
  US12/227,268
• Publication Number:
  US 20090210186A1
• Time in Patent Office: 1,831 Days
• Field of Search: 702/185
• US Class Current: 702/185
• CPC Class Codes: G01D 5/24457 Failure detection

Abstract

A sensor has a detection device and an evaluation device to detect an analog signal, to determine a digital signal and to transmit the digital signal to a control device outside the sensor. The analog signal and/or the digital signal is supplied to a monitoring device of the sensor. An enable signal is transmitted to the control device only if the device being monitored is operating correctly. In a normal mode, the control device processes the digital signal further. Otherwise, it deems the transmitted digital signal to be defective and outputs a message using a malfunction of the sensor. On account of the transmission of the test signal, the sensor assumes a test mode in which it manipulates the signals which are supplied to the monitoring device in such that the monitoring device detects that the device being monitored is not operating correctly. In the test mode, the control device outputs a message using a malfunction of the sensor if the enable signal is transmitted to it in addition to each.

Claims

1. An operating method of a sensor, comprising:

a) detecting an analog signal by a detection device;

b) determining a digital signal by an evaluation device using the analog signal;

c) transmitting the digital signal to a control device outside the sensor;

d) supplying the analog signal or the analog signal and the digital signal to a monitoring device;

e) monitoring a correct operation of the detection device and/or the evaluation device by the monitoring device using the signals supplied to the monitoring device;

f) transmitting an enable signal to the control device outside the sensor, wherein the enable signal is only transmitted by the monitoring device when the detection device and/or the evaluation device is operating correctly;

g) repeating steps a) to f) by the sensor in a cyclical manner regardless of whether or not the senor is in a test mode;

h) assuming a test mode by the sensor, when a test signal is transmitted to the sensor, wherein the sensor manipulates the signals supplied to the monitoring device such that the monitoring device identifies incorrect operation of the detection device and/or the evaluation device when the monitoring device is operating correctly; and

i) awaiting an occurrence of an internal event inside the sensor while the sensor is in test mode and then automatically quitting test mode.

2. The operating method as claimed in claim 1, wherein the internal event is an expiry of an internal sensor test time interval started by the sensor based on transmission of the test signal.

3. The operating method as claimed in claim 2, wherein the sensor test time interval is a whole-number multiple of a cycle time, wherein the cycle time includes steps a) to f).

4. The operating method as claimed in claim 2, wherein the sensor determines the sensor test time interval based upon the test signal.

5. The operating method as claimed in claim 1, wherein the internal event inside the sensor is the reaching of a number of transmissions of the at least one digital signal, calculated from the assumption of test mode.

6. The operating method as claimed in claim 5, wherein the sensor determines the number of transmissions of the digital signal based on the test signal.

7. An operating method of a control device, comprising:

a) receiving a digital signal of a sensor located outside a control device;

b) checking whether an enable signal is transmitted in addition to the digital signal;

c) repeating steps a) to b) in a cyclical manner regardless of whether the control device is in a normal mode or in a test mode;

d) further processing of the digital signal in a normal mode, when the enable signal is transmitted in addition to the digital signal and otherwise evaluating the digital signal as defective and outputting a message relating to a malfunction of the sensor;

e) transmitting a test signal to the sensor periodically and switching from normal mode to test mode;

f) outputting a message relating to a malfunction of the sensor, when the control device is in test mode, and when the enable signal is transmitted in addition to the digital signal transmitted during test mode;

g) awaiting an occurrence of an internal event inside the control device when the control device is in test mode, and then switching automatically from test mode to normal mode after the occurrence of the internal event; and

h) switching from test mode to normal mode.

8. The operating method as claimed in claim 7, wherein the internal event inside the control device is an expiry of an internal control device test time interval started by the control device based upon transmission of the test signal.

9. The operating method as claimed in claim 8, wherein the control device test time interval is a whole-number multiple of a cycle time, wherein the cycle time includes steps a) to b).

10. The operating method as claimed in claim 7, wherein the test signal is a function of the control device test time interval.

11. The operating method as claimed in claim 7, wherein the internal event inside the control device is the reaching of a number of transmissions of the digital signal, calculated from the switch to test mode.

12. The operating method as claimed in claim 11, wherein the test signal is a function of the number of transmissions of the at least one digital signal.