Method and device for decorating an uneven surface of a dimensionally stable object

• US 8,141,970 B2
• Filed: 07/20/2007
• Issued: 03/27/2012
• Est. Priority Date: 07/20/2006
• Status: Expired due to Fees

• Current Assignee: Ball Packaging Europe GmbH
• Original Assignee: Ball Packaging Europe GmbH
• Inventors: Noll, Werner
• Primary Examiner(s): Luu, Matthew
• Assistant Examiner(s): LEGESSE, HENOK D
• Application Number:
  US12/374,056
• Publication Number:
  US 20090251523A1
• Time in Patent Office: 1,712 Days
• Field of Search: 347/8, 347/14, 347/2, 347/4, 347/106, 347/37, 347/19, 347/5, 347/9
• US Class Current: 347/8
• CPC Class Codes: B41J 3/4073 Printing on three-dimensional objects not being in sheet or web form, e.g. spherical or cubic objects B41J3/283, B41J3/286 take precedence; building up a 3D object using individual droplets from jetting heads B29C64/112
• CPC Class Codes: B41J 3/40733 Printing on cylindrical or rotationally symmetrical objects, e. g. on bottles

Abstract

A method for decorating an uneven surface of a dimensionally stable object is disclosed. According to the method, the object to be decorated and a digital, contactless printing head are moved in relation to one another during the printing operation and the printing head is controlled by a control unit in order to dispense ink. The method according to the invention comprises the following steps: a control program is created to control the printing head in accordance with the height profile of the uneven surface to be decorated of the object; the position of the surface to be decorated is detected in relation to the printing head; and the digital printing head is controlled using the program that has been created. The invention also relates to a device for carrying out the method.

Claims

1. A method of decorating an uneven surface of an object which is dimensionally stable by a printing operation, wherein the object to be decorated and a digitally and contactlessly operating printing head are moved relative to each other during the printing operation and the printing head is actuated by a control device for dispensing ink, comprising the steps:

creating a control program for controlling the printing head in dependence on the height profile of the uneven surface to be decorated of the object;

detecting the relative position of the surface to be decorated of the object relative to the printing head;

actuating the digital printing head with the created control program; and

wherein prior to the decoration operation a desired ink layer thickness is established in dependence on the location of the uneven surface to be decorated of the object and the control program is created in dependence on the predetermined height profile of the surface to be decorated and the desired ink layer thickness, wherein the digital printing head is controlled with the created control program in response to the topography of the uneven surface to be decorated to produce the predetermined desired ink layer thickness in dependence on the location on the surface to be decorated of the object.

2. The method of claim 1, wherein the ink is expelled from the printing head as a liquid which dries on the surface to be decorated and that the application of a predetermined amount of ink at a decoration point of the object is established by the choice of the drop size and/or by the choice of the number of drops of the dispensed ink.

3. The method of claim 1, wherein the respective time window available for printing the decoration point on the surface to be decorated is substantially constant.

4. The method of claim 1, wherein the amount of ink to be dispensed for a decoration point is ascertained in dependence on the topography of the surface to be decorated at the decoration point.

5. The method of claim 1, wherein in the decorating operation a plurality of printing nozzles, in particular a plurality of ink jet nozzles, is actuated independently of each other.

6. The method of claim 1, wherein the printing head is arranged stationarily and the object is moved substantially uniformly relative to the printing head.

7. The method of claim 1, wherein the printing head is actuated in such a way that the ink layer thickness is substantially constant over the surface to be decorated independently of the topography of the surface to be decorated.

8. The method of claim 1, wherein the printing speed is synchronised with the relative speed of the printing head and the object.

9. The method of claim 1, wherein different ink correlated with the topography of the surface to be decorated are applied.

10. The method of claim 1, wherein at least two predetermined regions of the surface to be decorated are coated with ink of different desired paint layer thicknesses.

11. The method of claim 1, wherein the type of object to be decorated is detected and a printer control program associated therewith is selected in dependence on the detected object.

12. The method of claim 1, wherein after a first printing operation in which the surface to be decorated of the object is homogeneously decorated, a second printing operation is carried out, in which ink is applied nonhomogeneously and depending on the topography of the surface to be decorated by a second digital, contactlessly operating printing head which is disposed downstream of the first digital printing head.

13. The method of claim 1, wherein the object is moved along a straight predetermined path relative to the printing head.

14. The method of claim 1, wherein the relative position of the printing head with respect to the surface to be decorated, for the decoration operation, is detected and thereupon the decoration operation is started.

15. The method of claim 1, wherein the uneven surface comprises a surface of a beverage container and wherein the desired ink layer thickness is greater in a support region of the container than in the dome region.

16. The method of claim 4, wherein the amount of ink to be dispensed for a decoration point of the surface to be decorated is ascertained in dependence on the angle between a tangent or a tangential surface to the surface to be decorated and an ink expulsion direction from the printing head at the decoration point.

17. The method of claim 5, wherein associated with a predetermined decoration point in the surface to be decorated of the object is at least one printing nozzle from which a predetermined amount of ink is dispensed to produce the predetermined desired ink layer thickness at the predetermined decoration point.

18. Apparatus for decorating an uneven surface of a beverage container, comprising:

a digital, contactlessly operating printing head controlled by a control device for dispensing ink on to the surface and a device for creating a control program for controlling the printing head in dependence on the height profile of the uneven surface to be decorated,

wherein prior to the decoration operation a desired ink layer thickness is established in dependence on the location on the uneven surface of the beverage container and the control program is created in dependence on the predetermined height profile of the surface and the desired ink layer thickness, wherein the digital printing head is controlled with the created control program in response to the topography of the uneven surface to be decorated to produce the predetermined desired ink layer thickness in dependence on the location on the surface to be decorated of the object.

19. The apparatus of claim 18, wherein the printing head is in the form of an ink jet printing head and has at least one row of ink jet nozzles.

20. The apparatus of claim 18, wherein at least two printing heads are arranged in succession in the direction of movement of the object.

21. The apparatus of claim 19, further comprising a sensor for detecting the position of an object.