Wireless sensor with kinetic energy power arrangement

• US 8,142,103 B2
• Filed: 02/20/2009
• Issued: 03/27/2012
• Est. Priority Date: 02/20/2009
• Status: Active Grant

• Current Assignee: Caterpillar Trimble Control Technologies LLC
• Original Assignee: Caterpillar Trimble Control Technologies LLC
• Inventors: Wolf, Edward
• Primary Examiner(s): Hartmann, Gary S
• Application Number:
  US12/389,705
• Publication Number:
  US 20100215434A1
• Time in Patent Office: 1,131 Days
• Field of Search: 404/84.1, 404/84.5, 404/117, 404/122, 404/128
• US Class Current: 404/84.1
• CPC Class Codes: E01C 19/288 adapted for monitoring characteristics of the material being compacted, e.g. indicating resonant frequency, measuring degree of compaction, by measuring values, detectable on the roller; using detected values to control operation of the roller, e.g. automatic adjustment of vibration responsive to such measurements

Abstract

A system and method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction to a control mounted on the compactor machine, includes a sensor for sensing compaction and providing a signal indicating sensed surface compaction. The sensor is mounted on the compacting roller support of the compactor machine. The system includes a vibration-to-electric energy converter, mounted with the sensor on the compacting roller support and subjected to vibration. The converter converts the vibration energy to electric energy which may be supplied to the sensor and to a transmitter. The transmitter is powered by the electric energy from said vibration-to-electric energy converter and transmits the sensor signal to a receiver on the machine. The receiver provides the sensor signal to a control for the machine.

Claims

1. A system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction to a control mounted on the compactor machine, comprising

a sensor for sensing compaction and providing a signal indicating sensed surface compaction, said sensor being mounted on the compacting roller support of said compactor machine,

a vibration-to-electric energy converter, mounted with said sensor on said compacting roller support and subjected to vibration which it converts to electric energy, said electric energy being supplied to said sensor,

a transmitter, powered by the electric energy from said vibration-to-electric energy converter and responsive to said sensor, for wirelessly transmitting said sensor signal, and

a receiver on said machine for receiving said sensor signal from said transmitter and providing said sensor signal to said control.

2. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction to a control mounted on the compactor machine of claim 1, wherein the vibration-to-electric energy converter includes a generator having a permanent magnet.

3. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction to a control mounted on the compactor machine of claim 2, wherein the generator comprises a linear permanent magnet generator.

4. A method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine, comprising the steps of converting the vibration motion of the compactor machine roller to electric energy while the roller is vibrating using a vibration-to-electric energy converter, supplying the electric energy to a vibration sensor on the vibrating compacting roller mounting, producing a signal with the vibration sensor and supplying the signal to a short range transmitter, and transmitting the signal wirelessly to the machine.

5. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine of claim 4, further comprising the step of receiving the signal wirelessly transmitted to the machine with a receiver, and supplying the received signal to a machine control.

6. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine of claim 5, further comprising the step of displaying the received signal on a display on the machine.

7. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine of claim 4, further comprising the step of controlling operation of the compactor machine based on the sensor signal.

8. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine of claim 4, further comprising the step of sensing reflected vibration to provide an indication of compaction level.

9. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to a control on the compactor machine of claim 4, in which said step of transmitting the signal wirelessly to the machine includes the step of transmitting the signal via radio transmission wirelessly to the machine.

10. A system for sensing vibrations returned to a compactor machine, and providing a sensor signal indicating sensed vibration to a control mounted on the compactor machine, comprising

a vibration-to-electric energy converter, mounted on said compactor machine and subjected to vibration which it converts to electric energy,

a sensor, mounted on said compactor machine, for sensing vibration on the machine and providing a signal indicating such vibration, said sensor being positioned at a distance from the control and powered by the electric energy from said vibration-to-electric energy converter,

a radio transmitter, powered by the electric energy from said vibration-to-electric energy converter and responsive to said sensor, for transmitting the sensor signal, and

a radio receiver on said machine for receiving the sensor signal from said transmitter and providing said sensor signal to said control.

11. The system for sensing vibrations returned to on a compactor machine, and providing a sensor signal indicating sensed vibration to a control mounted on the compactor machine, according to claim 10, wherein the vibration-to-electric energy converter includes a generator having a permanent magnet.

12. The system for sensing vibrations returned to on a compactor machine, and providing a sensor signal indicating sensed vibration to a control mounted on the compactor machine, according to claim 11, wherein the generator comprises a linear permanent magnet generator.

13. A system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction, comprising

a sensor for sensing compaction and providing a signal indicating sensed surface compaction, said sensor being mounted on the compacting roller support of said compactor machine,

a vibration-to-electric energy converter, mounted with said sensor on said compacting roller support and subjected to vibration, said converter supplying electric energy to said sensor,

a first transmitter, powered by the electric energy from said vibration-to-electric energy converter and responsive to said sensor, for transmitting said sensor signal, and

a first receiver on said machine for receiving said sensor signal from said first transmitter.

14. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction of claim 13, wherein the vibration-to-electric energy converter includes a generator having a permanent magnet.

15. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction of claim 14, wherein the generator comprises a linear permanent magnet generator.

16. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction of claim 13, further comprising a second transmitter for communicating from the machine to the sensor, and a second receiver for receiving communications from said second transmitter.

17. The system for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating sensed surface compaction of claim 13, further comprising a battery connected to said sensor for powering said sensor in conjunction with said converter.

18. A method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to the compactor machine, comprising the steps of converting the vibration motion of the compactor machine roller to electric energy while the roller is vibrating using a vibration-to-electric energy converter, supplying the electric energy to a vibration sensor on the vibrating compacting roller mounting, producing a signal with the vibration sensor and supplying the signal to a short range transmitter, and transmitting the signal wirelessly to the compactor machine.

19. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to the compactor machine of claim 18, further comprising the step of wirelessly communicating from the compactor machine to the sensor.

20. The method for sensing surface compaction effected by a compactor machine of the type having a vibrating compacting roller, and providing a sensor signal indicating surface compaction to the compactor machine of claim 18, further comprising the step of powering said sensor using a battery in conjunction with said converter.