Light emitting diode (LED) lighting device

• US 8,143,769 B2
• Filed: 09/08/2008
• Issued: 03/27/2012
• Est. Priority Date: 09/08/2008
• Status: Active Grant

• Current Assignee: BX LED LLC (Ni, Wang & Massand, PLLC)
• Original Assignee: Intematix Corporation
• Inventors: Li, Yi-Qun
• Primary Examiner(s): Patel, Nimeshkumar
• Assistant Examiner(s): RALEIGH, DONALD L
• Application Number:
  US12/206,347
• Publication Number:
  US 20100060130A1
• Time in Patent Office: 1,296 Days
• Field of Search: 257/40, 257/72, 257 98-100, 257642-643, 257/759, 313498-512, 315/169.1, 315/169.3, 427/58, 427/64, 427/66, 427532-535, 427/539, 428690-691, 428/917, 438 26- 29, 438/34, 438/82, 445 24- 25
• US Class Current: 313/46
• CPC Class Codes: F21K 9/23 Retrofit light sources for lighting devices with a single fitting for each light source, e.g. for substitution of incandescent lamps with bayonet or threaded fittings
• CPC Class Codes: F21V 29/773 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 29/83 the elements having apertures, ducts or channels, e.g. heat radiation holes
• CPC Class Codes: F21Y 2107/40 on the sides of polyhedrons, e.g. cubes or pyramids
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]

Abstract

An LED lighting device comprises: a thermally conducting body having an at least one opening that connects with a cavity within the body and a plurality of LEDs mounted in thermal communication with a face of the body and positioned around the opening. One or more passages pass through the body from the cavity to an outer surface of the body and are configured such that in operation air moves through the cavity by thermal convection thereby to provide cooling of the body. Each passage is configured in a direction that extends in a direction at an angle of about 45° to a line that is parallel with the axis of the body toward the outer surface of the body away from the face. The body can be configured such that its outer surface has a form factor resembling an incandescent light bulb or halogen reflector lamp.

Claims

1. A light emitting diode lighting device comprising:

a thermally conducting body having at least one opening that connects with at least one cavity within the body, wherein the thermally conducting body is symmetric with a central axis;

a plurality of light emitting diodes mounted in thermal communication with a face of the body and positioned around the opening;

at least one passage passing through the body from the cavity to an outer surface of the body and configured such that in operation air moves through the at least one cavity by thermal convection thereby to provide cooling of the body; and

a plurality of heat radiating fins extending from an internal surface of the at least one passage and the cavity to aid in dissipation of heat.

2. The device of claim 1, wherein the at least one passage is configured such that it extends in a direction from an axis of the body to the outer surface of the body away from the face.

3. The device of claim 2, wherein the at least one passage extends in a direction at an angle to a line parallel with the axis of the body that is selected from the group consisting of:

30°

to 60°

; and

about 45°

, in order to optimize cooling of the body for different operation orientation of the lighting device.

4. The device of claim 1, wherein the body is selected from the group consisting of being:

substantially a frustum of a cone and the base comprises the face on which the LEDs are mounted; and

substantially cylindrical in form, and the at least one cavity is selected from the group consisting of being;

substantially conical;

substantially a frustum of a cone; and

substantially cylindrical in form.

5. The device of claim 1, wherein the body is configured such that its outer surface has a form factor selected from the group consisting of:

resembling the envelope of an incandescent light bulb;

resembling an MR-16 halogen reflector lamp; and

resembling an MR-11 halogen reflector lamp.

6. The device of claim 1, wherein the face is multifaceted and a respective LED is mounted on each face.

7. The device of claim 1, and comprising a plurality of passages connecting the at least one cavity to the outer surface of the body.

8. The device of claim 7, wherein the plurality of passages is selected from the group consisting of being circumferentially spaced;

axially spaced; and

a combination thereof.

9. The device of claim 1, wherein the body further comprises a plurality of heat radiating fins extending from the outer surface of the body.

10. The device of claim 1, wherein the body is made of a material selected from the group consisting of:

a material having a thermal conductivity≧

150 Wm<sup>−

1</sup>K<sup>−

1</sup>;

a material having a thermal conductivity≧

200 Wm<sup>−

1</sup>K<sup>−

1</sup>;

aluminum;

an aluminum alloy;

a magnesium alloy;

a metal loaded plastics material;

a carbon loaded plastics material;

a thermally conducting ceramic material; and

aluminum silicon carbide.

11. The device of claim 1, wherein the plurality of light emitting diodes are spaced around the opening with a separation such that a variation in intensity of light emitted by the device is less than about 25%.

12. The device of claim 11, wherein the light emitting diodes are separated with a spacing in a range to 1 to 5 mm.

13. The device of claim 11, wherein the light emitting diodes are grouped in arrays and the arrays of light emitting diodes are located around the at least one opening, and wherein the arrays of light emitting diodes are separated with a spacing in a range 1 to 5 mm.

14. The device of claim 1, and further comprising a lens arrangement overlying the light emitting diodes and configured to give a substantially uniform intensity emitted light.

15. The device of claim 1, and further comprising at least one phosphor material overlying the plurality of light emitting diodes, said phosphor material being operable to absorb at least a part of the light emitted by an associated light emitting diode and to re-emit light of a different wavelength.

16. The device of claim 1, and further comprising an electrical connector for connecting the device to a power source selected from the group consisting of:

an Edison screw base;

a bayonet connector base;

a double contact bayonet connector base, a bipin base and a GU10 turn and lock connector base.

18. The device of claim 1, wherein the angle of inclination between the convection passage and the central axis of the thermally conducting body is selected to be

about 0°

, when the lighting device is operated in a vertical orientation; and

about 90°

, when the lighting device is operated in a horizontal orientation.

19. The device of claim 1, wherein at least one passage is configured to be in different groups, wherein each group has a different inclination angle.

20. The device of claim 19, wherein at least one passage is configured to be in two groups, wherein one group has an angle of inclination of about 10°

, and another group has an angle of inclination of about 30°

.

21. The device of claim 1, wherein the angle of inclination between the convection passage and the central axis of the thermally conducting body is selected from a range from about 0°

to about 90°

, wherein the selected angle of inclination corresponds to an operation orientation of the lighting device in order to optimize cooling of the body by allowing heated air to escape from the at least one cavity.

17. A light emitting diode lighting device comprising:

a thermally conducting body having at least one flue connecting an opening in the body with an outer surface of the body, wherein the thermally conducting body is symmetric with a central axis;

a plurality of light emitting diodes mounted in thermal communication with a face of the body and positioned around the at least one flue opening; and

a plurality of heat radiating fins extending from an internal surface of the at least one flue to aid in dissipation of heat;

wherein the flue is configured such that in operation air moves through the at least one flue by thermal convection thereby to provide cooling of the body.