Adjustable occipital plate

• US 8,147,527 B2
• Filed: 11/28/2006
• Issued: 04/03/2012
• Est. Priority Date: 11/28/2006
• Status: Active Grant

• Current Assignee: Zimmer Biomet Spine, Inc. (Zimvie Incorporated)
• Original Assignee: Zimmer Spine, Inc. (Zimmer Biomet Holdings, Inc.)
• Inventors: Hoffman, Zachary M., Myers, Mark A.
• Primary Examiner(s): Barrett, Thomas C.
• Assistant Examiner(s): LAWSON, MATTHEW JAMES
• Application Number:
  US11/563,902
• Publication Number:
  US 20080125781A1
• Time in Patent Office: 1,953 Days
• Field of Search: 606 70- 71, 606280-299, 623 1711- 1716
• US Class Current: 606/280
• CPC Class Codes: A61B 17/7055 connected to sacrum, pelvis or skull
• CPC Class Codes: A61B 17/80 Cortical plates , i.e. bone plates; Instruments for holding or positioning cortical plates, or for compressing bones attached to cortical plates

Abstract

An occipital plate for use in an occipito-cervico-thoracic (OCT) construct is mounted to a patient'"'"'s occipital bone. The occipital plate includes an elongate central section aligned with a midline of the base and a pair of angled sections that project away from the central section and include attachment assemblies for securing a rod to the occipital plate. The attachment assemblies have multi-adjustability features. At least a portion of the attachment assemblies is rotatable with respect to the base so that the rods may be coupled to the occipital plate at a variety of angles with respect to the midline. The angular adjustability may accommodate any misalignments in the rods. Additionally, the position of the attachment assemblies relative to the midline of the occipital plate is adjustable to thereby provide for medial-lateral adjustability when attaching the rods to the occipital plate as part of the OCT construct.

Claims

1. An occipital plate, comprising:

a base plate having;

an elongated central section with a midline; and

a first section and a second section projecting laterally outward in opposite directions from the midline of the base plate, wherein the first section comprises a slot extending substantially parallel to a length of the first section; and

an attachment assembly having;

a slide member configured to move along the slot of the first section;

a post coupled to the slide member, wherein the post has a first cross dimension and a second cross dimension wherein the first cross dimension of the post is less than a first cross dimension of the slide member and wherein the second cross dimension of the post is approximately equal to a second cross dimension of the slide member; and

an angle limiting mechanism defining a range of rotation of the attachment assembly, wherein a medial-lateral distance between the attachment assembly and the midline of the base plate is adjustable relative to the angle along the slot of the first section, wherein at least a portion of the attachment assembly is rotatable after the slide member is positioned in the slot and coupled to the base plate, and wherein the angle limiting mechanism facilitates the attachment assembly to self-align or essentially self-align with a rod as the rod is received in an opening of the post of the attachment assembly.

2. The occipital plate of claim 1, wherein the second section comprises a slot extending substantially parallel to a length of the second section, further comprising:

a second attachment assembly having a slide member constrained to move along the slot of the second section, wherein a medial-lateral distance between the second attachment assembly and the midline of the base plate is adjustable relative to the angle along the slot of the second section, and wherein at least a portion of the second attachment assembly is rotatable for angular orientation of a second rod coupled thereto relative to the midline of the base plate.

3. The occipital plate of claim 1, wherein the first section further comprises:

a terminating end opposite of the midline of the base plate; and

an aperture at the terminating end for receiving a bone screw therethrough.

4. The occipital plate of claim 1, wherein the first section further comprises:

a terminating end opposite of the midline of the base plate, wherein the terminating end is configured to allow the slide member of the attachment assembly to be positioned in the slot of the first section; and

an end cap configured to be secured to the terminating end to retain the slide member of the attachment assembly in the slot of the first section.

5. The occipital plate of claim 1, wherein the slide member of the attachment assembly is elastically deformable for positioning in the slot of the first section.

6. The occipital plate of claim 1, wherein the post is rotatable relative to the slide member about an axis extending through the post and the slide member.

7. The occipital plate of claim 1, wherein the attachment assembly further comprises a rivet, and wherein the post is coupled to the slide member via the rivet.

8. The occipital plate of claim 1, wherein the post is rigidly affixed to or integrally formed with the slide member.

9. The occipital plate of claim 1, wherein geometry of the slide member of the attachment assembly allows the slide member to rotate within the slot of the first section and relative to the base plate.

10. The occipital plate of claim 1, wherein the slide member is rotatable in the slot of the first section as permitted by the angle limiting mechanism.

11. The occipital plate of claim 10, wherein the angle limiting mechanism comprises at least one member projecting from a periphery of the slide member for engagement with the slot of the base member.

12. The occipital plate of claim 10, wherein the angle limiting mechanism is part of the post, wherein the post is rigidly affixed to or integrally formed with the slide member.

13. The occipital plate of claim 1, wherein the slot of the first section comprises a groove, wherein the slide member of the attachment assembly comprises a flange, and wherein the groove of the slot and the flange of the slide member mate to limit movement of the slide member of the attachment assembly in a direction substantially perpendicular to the slot of the first section.

14. The occipital plate of claim 1, wherein the angle is fixed.

15. The occipital plate of claim 1, wherein the angle between the first section and the midline of the base plate is between approximately 10°

and approximately 90°

.

16. The occipital plate of claim 15, wherein the angle between the first section and the midline of the base plate is between approximately 30°

and approximately 70°

.

17. The occipital plate of claim 1, wherein the angle limiting mechanism comprises a pair of triangularly-shaped wing members projecting from a periphery of the slide member.

18. The occipital plate of claim 17, wherein each of the triangularly-shaped wing members comprises bearing surfaces.

19. The occipital plate of claim 18, wherein the bearing surfaces are angled with respect to an axis by an angle B.

20. The occipital plate of claim 19, wherein the angle B controls an amount of rotation of the attachment assembly.

21. An occipital plate, comprising:

a base plate having;

an elongated central section with a midline; and

a first section and a second section projecting laterally outward in opposing directions from the midline of the base plate, wherein the first section comprises;

a slot extending substantially parallel to a length of the first section; and

a groove formed on side edges of the slot; and

an attachment assembly having;

a slide member comprising at least one extension projecting from a periphery of the slide member to mate with the groove formed on the side edges of the slot so that a dove-tail joint construct is formed between the base plate and the attachment assembly; and

a post coupled to the slide member, wherein the post has a first cross dimension and a second cross dimension, wherein the first cross dimension of the post is less than a first cross dimension of the slide member, and wherein the second cross dimension of the post is approximately equal to a second cross dimension of the slide member;

wherein the slide member is constrained by the dove-tail joint construct to move along the slot of the first section, wherein a medial-lateral distance between the attachment assembly and the midline of the base plate is adjustable, wherein at least a portion of the attachment assembly is rotatable after the slide member is positioned in the slot and coupled to the base plate, and wherein the at least one extension of the slide member is configured to limit angular orientation of a rod coupled to the post of the attachment assembly to a range of angles relative to the midline of the base plate.