Method of accurately fixturing stamped work parts after trim and bend process

• US 8,151,427 B1
• Filed: 03/31/2009
• Issued: 04/10/2012
• Est. Priority Date: 03/31/2009
• Status: Active Grant

• Current Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Original Assignee: Honda Motor Co., Ltd. (Honda Motor Company)
• Inventors: Yousef, Tarik, Carlisle, Richard N., Clemans, Corey, Varner, Jonathan M., Malpica, Julio
• Primary Examiner(s): Omgba, Essama
• Application Number:
  US12/414,929
• Time in Patent Office: 1,106 Days
• Field of Search: 294/070.1, 294/070.5, 294/070.6, 294/070.9, 72/310.1, 72/311, 727/02, 737/83
• US Class Current: 29/407.01
• CPC Class Codes: G01B 11/00 Measuring arrangements characterised by the use of optical techniques
• CPC Class Codes: G01B 11/16 for measuring the deformation in a solid, e.g. optical strain gauge
• CPC Class Codes: G01B 21/32 for measuring the deformation in a solid
• CPC Class Codes: Y10T 29/49764 with testing or indicating
• CPC Class Codes: Y10T 29/49771 Quantitative measuring or gauging
• CPC Class Codes: Y10T 29/49778 with aligning, guiding, or instruction

Abstract

A method and device is provided for measuring springback of a vehicle panel within a deformation press. This avoids the need for removing the panel from the press and fabricating a dedicated measuring fixture. A trim die in the deformation press is retrofit to perform an additional function, namely securing a deformed panel in a position such that a measurement of the panel can be made. The trim die is retrofit by modifying existing apertures and adding additional aperture(s) in required positions. In the process, after bending the panel into the press and, using the trim die, undesired material is trimmed from the deformed panel. The panel is raised and at least three fixture posts are placed in apertures in the trim die. The panel rests on the posts with one post securing the panel in either one, two or three directions. The panel is then scanned or otherwise measured to determine springback in the panel.

Claims

1. A method of fixturing and determining springback in a deformed part after the part has been trimmed comprising the steps of:

trimming the part in a press using at least one trim die;

raising and supporting the trimmed part on at least three removable fixture posts, at least one fixture post having a top surface shaped to match the underside of the deformed and trimmed part and at least one fixture post having a semi-spherical top surface, whereby one portion of the part is secured in at least one direction

securing the at least three fixture posts within apertures in the trim die; and

measuring the position of the trimmed part to determine deflection caused by springback.

2. The method of claim 1, wherein the measuring step is performed using a laser type scanner.

3. The method of claim 1, wherein the semi-spherical top surface is magnetic.

4. The method of claim 1, wherein the semi-spherical top surface is steel and a magnet is placed on the opposite side of the part from the semi-spherical top surface to secure the deformed part.

5. The method of claim 1 wherein the deformed and trimmed part is provided with a generally circular hole therein and the deformed and trimmed part is secured in place in X, Y, and Z directions with a screw that passes through the circular hole and into a threaded aperture in the top surface of a fixture post.

6. The method of claim 1 wherein the deformed and trimmed part is provided with a generally rectangular hole therein and the deformed and trimmed part is secured in the X and Z or Y and Z directions with a screw that passes through the rectangular hole and into a threaded aperture in the top surface of a fixture post.

7. The method of claim 1, wherein two of said at least three fixture posts have a top surface shaped to match the underside of the deformed and trimmed part and one fixture post has a semi-spherical top surface.

8. The method of claim 7 wherein the semi-spherical top surface is magnetic and secures the part in the Z direction at one position.

9. The method of claim 1, wherein the part is a vehicle panel.

10. The method of claim 1, wherein two of said at least three fixture posts have a top surface shaped to match the underside of the deformed and trimmed part, and wherein said two fixture posts each include at least two flat side surfaces that engage matching flat surfaces in the apertures in the trim die to prevent rotation of the fixture posts.

11. The method of claim 10, wherein the flat side surfaces in said two fixture posts are offset by 180 degrees.

12. The method of claim 11, wherein each side surface in said two first fixture posts have different widths.

13. A system for trimming a deformed part and measuring the degree of springback in the deformed part comprising:

a trim die including at least three apertures therein for supporting fixture posts;

at least 3 removable fixture posts to support the deformed and trimmed part, at least one fixture post having a top surface contoured to match the underside of the deformed part and at least one fixture post having a semi-spherical top surface; and

a measuring device for measuring the deformed and trimmed part while it is supported on the fixture posts.

14. The system of claim 13, wherein the semi-spherical top surface is magnetic.

15. The system of claim 13, wherein two of said at least three fixture posts have a top surface shaped to match the underside of the deformed and trimmed part, and wherein said two fixture posts each include at least two flat side surfaces that engage matching flat surfaces machined in the apertures in the trim die to prevent rotation of the fixture posts.

16. The system of claim 15, wherein the two flat surfaces of each of the two fixture posts having top surfaces shaped to match the underside of the deformed part are offset by 180 degrees and have different widths.

17. A method of fixturing and determining springback in a trimmed part comprising the steps of:

trimming the part in a press using at least one trim die having at least a first and second aperture that support buttons used to form apertures in the part;

raising and supporting the trimmed part on at least three fixture posts, at least two of the posts are secured within the first and second aperture respectively after removal of the buttons and whereby one portion of the part is secured in at least one direction;

wherein at least one fixture post has a top surface shaped to match the underside of the deformed and trimmed part; and

at least one fixture post has a semi-spherical top surface and

measuring the position of the trimmed part to determine deflection caused by springback.