Sensor system for a refrigerator dispenser

• US 8,151,596 B2
• Filed: 11/08/2007
• Issued: 04/10/2012
• Est. Priority Date: 12/29/2006
• Status: Active Grant

• Current Assignee: Whirlpool Patents Company (Whirlpool Corporation)
• Original Assignee: Whirlpool Corporation
• Inventors: Richmond, Peter J., Ghent, Bob A., Lange, Chad
• Primary Examiner(s): Tyler, Cheryl J
• Assistant Examiner(s): Bradford, Jonathan
• Application Number:
  US11/937,214
• Publication Number:
  US 20080156008A1
• Time in Patent Office: 1,615 Days
• Field of Search: 621/78, 623/91
• US Class Current: 62/391
• CPC Class Codes: F25D 23/126 Water cooler
• CPC Class Codes: G01F 11/284 combined with electric level detecting means G01F11/282, G01F11/30 - G01F11/46 take precedence

Abstract

A refrigerator includes a dispenser, a dispenser well, a control for regulating a dispensing operation, and a sensor system for automatically initiating and terminating the dispensing operation. The sensor system includes at least one capacitive-type sensor mounted in the dispenser well. The sensor is configured to detect the presence of a container in the dispenser well, an upper edge portion of the container and a level of liquid filling the container during the dispensing operation. The sensor signals the control to automatically cease the dispensing operation before the level of liquid reaches the upper edge portion of the container. The control is configured to differentiate between animate and inanimate objects, while preventing any release of water or ice when an animate object is detected.

Claims

1. A refrigerator comprising:

a cabinet;

at least one refrigerated compartment arranged within the cabinet;

a door mounted to the cabinet for selectively providing access to the at least one refrigerated compartment; and

a dispenser assembly provided in the door for selectively releasing at least one of water and ice to a consumer, said dispenser assembly including;

a main body portion;

a control portion provided on the main body portion, said control portion including a plurality of control elements for selecting a desired dispensing operation;

a dispenser well provided in the main body portion, said dispenser well including a base section and an upstanding wall section;

a control operatively connected to the plurality of control elements for regulating the dispensing operation; and

a sensor system including at least one passive sensor mounted along the wall section of the dispenser well, said at least one passive sensor being configured to detect a container placed within the dispensing well, an upper rim portion of the container and a level of the at least one of water and ice released into the container during the dispensing operation, said control automatically initiating a dispensing operation based on the presence of the container in the dispenser well and thereafter automatically terminating the dispensing operation before the level of liquid reaches the upper rim portion of the container.

2. The refrigerator according to claim 1, wherein the at least one passive sensor is constituted by a capacitive-type sensor.

3. The refrigerator according to claim 2, wherein a capacitive-type sensor includes a plurality of capacitive plates.

4. The refrigerator according to claim 3, wherein the plurality of capacitive plates are arranged in a substantially vertical row extending along the wall section of the dispenser well.

5. The refrigerator according to claim 3, wherein the plurality of capacitive plates are interconnected by a common metal strip.

6. The refrigerator according to claim 1, wherein the at least one passive sensor is constituted by at least one capacitive strip, said at least one capacitive strip including a plurality of discrete sensing zones.

7. The refrigerator according to claim 6, wherein the at least one capacitive strip extends substantially vertically along the wall section of the dispenser well.

8. The refrigerator according to claim 7, wherein the at least one capacitive strip is constituted by first and second capacitive strips extending substantially vertically, at spaced locations, along the wall section of the dispenser well.

9. A refrigerator comprising:

a cabinet;

at least one refrigerated compartment arranged within the cabinet;

a door mounted to the cabinet for selectively providing access to the at least one refrigerated compartment; and

a dispenser assembly provided in the door for selectively releasing at least one of water and ice to a consumer, said dispenser assembly including;

a main body portion;

a dispenser well provided in the main body portion, said dispenser well including a base section and an upstanding wall section;

means for sensing a container in the dispensing well for initiating a dispensing operation;

means for passively sensing an upper edge portion of the container placed within the dispenser well;

means for passively detecting a level of the at least one of water and ice released into the container during the dispensing operation; and

means for automatically terminating the dispensing operation before the level of liquid in the container reaches the upper edge portion.

10. The refrigerator according to claim 9, further comprising:

means for differentiating between an animate object and an inanimate object introduced into the dispenser well, said differentiating means preventing automatic initiation of the dispensing operation if the object introduced into the dispenser well is an animate object.

11. The refrigerator according to claim 9, wherein the sensing means is constituted by at least one capacitive-type sensor having a plurality of capacitive plates.

12. The refrigerator according to claim 11, wherein the plurality of capacitive plates are arranged in a substantially vertical row extending along the wall section of the dispenser well.

13. The refrigerator according to claim 12, wherein the plurality of capacitive plates are interconnected by a common metal strip.

14. The refrigerator according to claim 11, wherein the at least one capacitive-type sensor is constituted by at least one capacitive strip, said at least one capacitive strip including a plurality of discrete sensing zones.

15. The refrigerator according to claim 14, wherein the at least one capacitive strip extends substantially vertically along the wall section of the dispenser well.

16. The refrigerator according to claim 14, wherein the detecting means is constituted by another capacitive strip mounted in the dispenser well.

17. The refrigerator according to claim 16, wherein the at least one capacitive strip and the another capacitive strip extend substantially vertically, at spaced locations, along the wall section of the dispenser well.

18. A method of dispensing a liquid from a refrigerator door mounted dispenser assembly including a dispensing well comprising:

passively sensing a presence of a container in the dispensing well;

passively sensing an upper edge portion of the container;

automatically initiating a dispensing operation by introducing at least one of water and ice into the container when the presence of the container is sensed in the dispenser well;

detecting a fill level associated with the dispensing operation; and

automatically terminating the dispensing operation before the fill level reaches the upper edge portion of the container.

19. The method of claim 18, wherein passively sensing a presence of the container includes differentiating between an animate object and an inanimate object introduced into the dispenser well, said dispensing operation only preceding when an inanimate object is detected.

20. The method of claim 18, wherein the passive sensing employed in the dispensing method is performed with a pair of spaced, substantially vertically extending capacitive sensor arrays mounted at spaced locations within the dispenser well portion of the door.