Automated drug delivery bag filling system

• US 8,151,835 B2
• Filed: 06/21/2007
• Issued: 04/10/2012
• Est. Priority Date: 08/23/2006
• Status: Active Grant

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: FHT, Inc.
• Inventors: Khan, Abdul Wahid, Tribble, Dennis, Osborne, Joel A.
• Primary Examiner(s): Huson, Gregory
• Assistant Examiner(s): ARNETT, NICOLAS ALLEN
• Application Number:
  US11/766,453
• Publication Number:
  US 20080051937A1
• Time in Patent Office: 1,755 Days
• Field of Search: 141/10, 141/114, 141165-166, 141313-315
• US Class Current: 141/114
• CPC Class Codes: A61J 3/002 Compounding apparatus specially for enteral or parenteral nutritive solutions bottling liquids B67C
• CPC Class Codes: B65B 3/003 Filling medical containers such as ampoules, vials, syringes or the like
• CPC Class Codes: B65B 3/30 by volumetric measurement
• CPC Class Codes: B65B 43/465 for bags
• CPC Class Codes: B65B 43/52 using roller-ways or endless conveyors

Abstract

An automated medication preparation system for delivering a dosage of medication to a drug delivery bag having a fill port through which the medication is delivered into the bag includes an automated transport device for controllably delivering each drug delivery bag from one location to another location via a driven member. The system has a carrier that releasably captures and holds a portion of the bag and orients each bag such that the fill port of each bag is positioned at a uniform location relative to the carrier. The carrier is coupled to the transport device such that movement of the driven member is translated into movement of the carrier and the captured drug delivery bag. An automated drug delivery device is part of the system and includes a drug delivery member that sealingly mates with the fill port for delivering the dosage of medication to the bag. A controller is in communication with the automated transport device for moving the automated transport device in an indexed manner, including moving the carrier to a fill location where the fill port and the drug delivery member are aligned to permit the sealed mating between the two and transfer of the dosage of medication.

Claims

1. An automated medication preparation system for delivering a dosage of medication to a drug delivery bag having a fill port through which the medication is delivered into the bag comprising:

an automated transport device for controllably delivering each drug delivery bag from one location to another location via a driven member;

a carrier that releasably captures and holds a portion of the bag and orients each bag such that the fill port of each bag is positioned at a uniform location relative to the carrier;

the carrier being coupled to the transport device such that movement of the driven member is translated into movement of the carrier and the captured drug delivery bag;

an automated drug delivery device that includes a drug delivery member that sealingly mates with the fill port for delivering the dosage of medication to the bag; and

a controller in communication with the automated transport device for moving the automated transport device in an indexed manner including moving the carrier to a fill location where the fill port and the drug delivery member are aligned to permit the sealed mating between the two and transfer of the dosage of medication, wherein the automated transport device comprises a conveyor mechanism that includes a guide rail the at least partially surrounds the driven member and a mounting structure that is connected to the driven member and driven therewith, the carrier being coupled to the mounting structure such that the bag hangs vertically from the carrier as it is advanced from one location to the other location.

2. The system of claim 1, wherein the drug delivery bag comprises an infusion bag including the fill port and an infusion port.

3. The system of claim 1, wherein the driven member is one of a chain and a belt.

4. The system of claim 1, wherein the guide rail includes a longitudinal slot through which a first portion of the mounting structure extends, the mounting structure being a bracket that includes the portion attached to the driven member and extending through the longitudinal slot for positioning the bag outside the guide rail to permit vertical hanging of the bag.

5. The system of claim 1, wherein the carrier has at least a first part that is fixedly attached to the mounting structure and a movable part that is biased against the first part, with the bag being captured between the movable part and the fixed part.

6. The system of claim 5, wherein the first and second parts are spring biased or are either pneumatically or electrically controlled.

7. The system of claim 1, wherein the carrier is a separate member relative to the mounting structure and is disengageably coupled to the mounting structure to permit the bag to be captured and held by the carrier prior to coupling the carrier to the mounting structure.

8. The system of claim 7, wherein the carrier is defined by a pair of blocks that are biased with respect to one another so as to grip and hold the bag therebetween.

9. The system of claim 1, wherein the carrier includes an opening through which the fill port extends and is held so as to fixedly locate the fill port at a predetermined fixed location of the carrier, with a distal portion of the fill port extending a predetermined height above the carrier so as to be free for mating with the drug delivery member.

10. The system of claim 1, wherein the automated drug delivery device comprises a drug delivery needle and includes a local controller for controlling the movement of the drug delivery device and a source of medication that is fluidly connected to the drug delivery device and is delivered thereto by means of creating negative pressure in the drug delivery device to drawn the medication therein.

11. The system of claim 10, wherein the controller uses absolute encoder technology or laser guiding to perform positional indexing to permit controlled movement of the transport device so as to deliver one bag to a target location where an operation can be performed on the bag.

12. The system of claim 1, wherein the controller is in communication with the automated drug delivery device and includes a database for storing drug dosage information that is used to control the automated drug delivery device for delivering the dosage of medication to the bag.

13. The system of claim 12, wherein the database stores patient identifying information.

14. The system of claim 1 , further including:

a first label that is attached to the bag and includes identification information that identifies the bag itself.

15. The system of claim 14, further including:

a second label that is attached to the bag and includes product identification information.

16. The system of claim 15, further including a reader that is in communication with the controller and is configured to read the information on the second label, wherein the controller compares the read information with medication order information previously inputted and if any discrepancy exists, the controller prevents the bag from being delivered to the drug delivery device.

17. The system of claim 14, further including a reader that is in communication with the controller and is configured to read the information on the first label, wherein the controller associates the read information with a selected medication preparation order to permit each medication order and each bag to be tracked from one station to another station.

18. The system of claim 1, wherein each bag includes a readable/rewritable medium that contains at least a first set of information that identifies the type of bag to which the readable/rewritable medium is coupled to.

19. The system of claim 18, wherein the readable/rewritable medium comprises an RFID tag including dosage instructions.

20. The system of claim 19, wherein the system includes an RF reader or RF reader/writer that communicates with the RFID tag and with the controller so that information including the dosage instructions from the RFID tag are communicated to the controller and then delivered to the drug delivery device which in turn prepares the dosage of medication based on the dosage instructions.

21. The system of claim 18, wherein the readable/rewritable medium includes a second set of information that includes dosage information that identifies a product identifier that identifies the medication, a volume of the dosage, and a concentration of the dosage.

22. The system of claim 1, further including:

a weight verification station including a device for measuring a tare weight of the bag and for measuring the weight of the bag filled with the dosage of medication, the device being in communication with the controller such that the controlled calculates the difference in the two measurements and if the weight difference is outside a predetermined range, the controller rejects the filled bag for further inspection.

23. The system of claim 1, further including:

a bag loading station where a plurality of bags are automatically loaded onto the transport device;

a clamping station where the carrier is placed into a locked position by means of an automated clamping device, with an empty bag being securely held within the locked carrier; and

a scanning station where the loaded bag is compared to that required by the medication order and rejected if the bag is not of the correct configuration.