Electrical connector having a paddle board with a transformer with a magnetic core embedded in the paddle board

• US 8,152,567 B2
• Filed: 05/25/2010
• Issued: 04/10/2012
• Est. Priority Date: 05/25/2009
• Status: Expired due to Fees

• Current Assignee: Hon Hai Precision Industry Co., Ltd.
• Original Assignee: Hon Hai Precision Industry Co., Ltd.
• Inventors: Wu, Li-Chun, Huang, Chao-Tung, Xu, Yong-Chun, Hu, Jian-She
• Primary Examiner(s): Prasad, Chandrika
• Application Number:
  US12/786,463
• Publication Number:
  US 20100297882A1
• Time in Patent Office: 686 Days
• Field of Search: 439/620.06, 439/620.11, 439/620.12, 43962015-62019, 439/620.05, 439 38- 41
• US Class Current: 439/620.06
• CPC Class Codes: H01R 12/724 containing contact members forming a right angle
• CPC Class Codes: H01R 13/6466 on substrates, e.g. printed circuit boards [PCB]
• CPC Class Codes: H01R 13/6633 with inductive component, e.g. transformer
• CPC Class Codes: H01R 13/6658 on printed circuit board H01R13/6666 - H01R13/6691 take precedence
• CPC Class Codes: H01R 13/719 specially adapted for high frequency, e.g. with filters
• CPC Class Codes: H01R 27/02 for simultaneous co-operation with two or more dissimilar counterparts

Abstract

A modular jack connector (100) includes a contact module (2) having a paddle board (22) formed with two conductive sections (28b). The contact module includes two transformers (24) each including a magnetic core (271) embedded in the paddle board, and a number of PCB layout traces distributed in the paddle board and including a first group of PCB layout traces having one group of tips extending to a position adjacent to corresponding magnetic core to form a magnetic field and another group of tips connected to the conductive section, and a second group of PCB layout traces having one group of tips extending to a position adjacent to corresponding magnetic core to form a magnetic field and another group of tips connected to the vias. The common mode chokes are surface mounted on the conductive section.

Claims

1. A modular jack connector comprising:

an insulative housing defining a receiving cavity;

a contact module received in the receiving cavity of the insulative housing, said contact module comprising;

a paddle board having opposite first and second conductive layers and an insulative layer sandwiched between the first and second conductive layers, said first conductive layer being formed with at least one conductive section, said paddle board defining a plurality of vias extending therethrough; and

at least one transformer comprising a magnetic core embedded in the paddle board, and a plurality of PCB layout traces distributed in the paddle board and comprising a first group of PCB layout traces having one group of tips extending to a position adjacent to corresponding magnetic core to form a magnetic field and another group of tips connected to the conductive section, and a second group of PCB layout traces having one group of tips extending to a position adjacent to corresponding magnetic core to form a magnetic field and another group of tips connected to the vias;

at least one common mode choke surface mounted on the conductive section;

a plurality of contact terminals attached to the second conductive layer of the paddle board; and

a converting module secured to the first conductive layer of the paddle board and having a plurality of converting terminals inserting through said vias.

2. The modular jack connector as claimed in claim 1, wherein there are two transformers, and there are two conductive sections formed on the first conductive layer of the paddle board, and there are two common mode chokes surface mounted on the two conductive sections respectively.

3. The modular jack connector as claimed in claim 2, wherein said second conductive layer of the paddle board is formed with a plurality of first conductive pads for soldering the contact terminals, and a third conductive pad electrically connected with the first conductive pads, said contact module comprising a resistor soldered on the third conductive pad.

4. The modular jack connector as claimed in claim 3, wherein said first conducive layer of the paddle board is formed with a fourth conductive pad, said PCB layout traces comprising a third group of PCB layout traces radiating from the magnetic core and extending to a position adjacent to the fourth conductive pad, said contact module comprising a capacitor soldered on the fourth conductive pad.

5. An electrical connector assembly comprising:

an insulative housing;

a plurality of contacts disposed in the housing;

a paddle board having opposite first and second conductive layers, an insulative layer sandwiched between the first and second conductive layers, and a plurality of vias extending through the first and second conductive layers, and the first conductive layer forming a conductive section thereon;

a common mode choke surface mounted on the conductive section; and

a transformer comprising at least one loop type magnetic core embedded in the paddle board, and a plurality of PCB layout traces arranged in each of the first and second conductive layers of the paddle board along the magnetic core under condition that each of said layout traces intersects the magnetic core and is essentially oblique thereto so as to form a pseudo winding and further a pseudo magnetic field;

wherein

at least one of said PCB layout traces connects to the conductive section.

6. The electrical connector assembly as claimed in claim 5, wherein the PCB layout traces on the first conductive layer extend in an oblique direction similar to that along which the PCB layout traces extend on the second conductive layer.

7. The electrical connector assembly as claimed in claim 5, wherein said transformer comprises a plurality of through holes extending through the insulative layer and extending to the first and second conducive layers.

8. The electrical connector assembly as claimed in claim 7, wherein said through holes are categorized into a plurality of inner through holes distributed along an inner diameter of the magnetic core and a plurality of outer through holes distributed along an outer diameter of the magnetic core.

9. The electrical connector assembly as claimed in claim 8, wherein said PCB layout traces include a first set of primary pads and a first set of secondary pads alternately disposed in the first conductive layer, and a second set of primary pads and a second set of secondary pads alternately disposed in the second conductive layer.

10. The electrical connector assembly as claimed in claim 9, wherein said inner and outer through holes are connected with the first set and second set of primary pads to constitute a primary coil of the transformer.

11. The electrical connector assembly as claimed in claim 9, wherein said inner and outer through holes are connected with the first set and second set of secondary pads to constitute a secondary coil of the transformer.