Dual purpose intermodal and bioconversion container

• US 8,153,419 B2
• Filed: 04/09/2007
• Issued: 04/10/2012
• Est. Priority Date: 04/07/2006
• Status: Active Grant

• Current Assignee: James J. Mcnelly
• Original Assignee: James J. Mcnelly
• Inventors: McNelly, James J.
• Primary Examiner(s): Beisner, William H
• Application Number:
  US11/733,180
• Publication Number:
  US 20070238166A1
• Time in Patent Office: 1,828 Days
• Field of Search: 435/290.1, 435/290.4, 71/9, 342/33, 624/18, 220/1.5, 105/375, 105/423
• US Class Current: 435/290.1
• CPC Class Codes: B65D 88/121 ISO containers
• CPC Class Codes: B65D 90/022 Laminated structures B65D90/029 takes precedence
• CPC Class Codes: B65D 90/027 Corrugated or zig-zag structures; Folded plate
• CPC Class Codes: C05F 17/914 Portable or transportable devices, e.g. transport containers or trucks
• CPC Class Codes: C05F 17/964 Constructional parts, e.g. floors, covers or doors
• CPC Class Codes: Y02P 20/145 the feedstock being materials of biological origin
• CPC Class Codes: Y02W 30/40 Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
• CPC Class Codes: Y10T 29/49716 Converting

Abstract

An Intermodal container, also known as an ISO Ocean Freight Container is suitable for the dual purposes of bio-containment and also Intermodal shipping. Provision is made for the introduction of water, oxygen or other liquids or gasses to be treated into the container, for exit of liquids or gasses generated or converted in the container, and for the monitoring of biological processes occurring within the container, all in a liquid impervious container. Improved air ducts and flow paths are provided, while the effects of shrinkage and channeling are reduced, through a strategically placed and relative percentage of openings through the floor. Further improvements in air distribution are achieved by an elimination or substantial reduction in percentage of opening through the floor in areas immediately adjacent to the container side walls. The flooring incorporates a self-cleaning hole design which increases in diameter with increasing distance from the container contents. The increases in diameter may be achieved either through smooth and continuous increases, or through discontinuous increments, though the objective regardless of the approach is to ensure that the holes do not clog either when the container is filled with matter, or when vibrated and jolted during handling and transport.

Claims

1. An Intermodal container defining an enclosed volume suitable for both shipping and bioconversion, comprising:

a subchassis having a subframe defining a length, width and height, a top and bottom spaced by said height, ventilation and drainage holes passing through an exterior of said subframe, and beams extending laterally within said subframe across said width, said beams having holes through which ventilation and drainage may pass;

a subfloor sealed with and adjacent said bottom of said subchassis; and

a perforated floor adjacent said top of said subchassis and adjacent to said volume,

wherein said perforated floor is generally planar and further comprises wood tiles in combination with separate plastic tiles, and wherein said wood flooring is immediately adjacent to container side walls, said container side walls at least partially defining said enclosed volume, said plastic flooring forming a scraping surface between said wood flooring and more distal to said container side walls than said wood flooring.

2. The Intermodal container suitable for both shipping and bioconversion of claim 1, wherein said drainage holes are immediately adjacent to said subfloor and are spaced from and distal to said perforated floor.

3. The Intermodal container suitable for both shipping and bioconversion of claim 1, wherein said wood flooring is solid and imperforate, and said plastic flooring perforate.

4. The Intermodal container suitable for both shipping and bioconversion of claim 1 wherein said plastic perforated flooring has a greater concentration of holes in a central region than adjacent container side walls, said container side walls at least partially defining said enclosed volume.

5. The Intermodal container suitable for both shipping and bioconversion of claim 1 wherein said perforate flooring comprises a plurality of perforation holes that each individually have a smaller opening adjacent said enclosed volume than an opening distal to said enclosed volume flooring having a smaller opening adjacent said enclosed biomatter than an opening distal to said enclosed biomatter.

6. The Intermodal container suitable for both shipping and bioconversion of claim 1 further comprising a ventilation system coupled with said subframe and further comprising at least one check valve within said ventilation system, said check valve operative to prevent ingress of water during transport while permitting air to flow through.

7. The Intermodal container suitable for both shipping and bioconversion of claim 1 wherein said perforated flooring further comprises a surface with sufficiently minor percent perforation to support a slurry for filtration, while similarly presenting a surface operative for scraping.

8. The Intermodal container suitable for both shipping and bioconversion of claim 1, further comprising replaceable smooth side walls within said enclosure.

9. The Intermodal container suitable for both shipping and bioconversion of claim 8 wherein said replaceable smooth side walls are fabricated from an insulating core sandwiched between two faces, each face sufficiently durable to face and contact said enclosed volume, said side walls rotatable about each axis for even wear during dumping.

10. The Intermodal container suitable for both shipping and bioconversion of claim 9 wherein said replaceable smooth side walls are fabricated from bubble-wrap insulation.

11. A bioconversion container forming an enclosed space containing organic matter therein, and having a floor adjacent said organic matter of generally planar plastic flooring perforated with a plurality of perforation holes that each individually taper from an opening size smaller adjacent to enclosed space containing said organic matter to an opening size larger more distal thereto, said perforated floor further generally planar and comprising exposed generally planar wood in combination with exposed generally planar plastic, wherein said wood flooring is immediately adjacent to container side walls, said container side walls at least partially defining said enclosed space, said plastic flooring forming a scraping surface between said wood flooring and more distal to said container side walls than said wood flooring.

12. The Intermodal container suitable for both shipping and bioconversion of claim 11, wherein said wood flooring is solid and imperforate, and said plastic flooring perforate.

13. The Intermodal container suitable for both shipping and bioconversion of claim 11 wherein said plastic perforated flooring has a greater concentration of holes in a central region than adjacent container side walls, said container side walls at least partially defining said enclosed space.

14. The Intermodal container suitable for both shipping and bioconversion of claim 11 further comprising a ventilation system coupled with said perforated floor and further comprising at least one check valve within said ventilation system, said check valve operative to prevent ingress of water during transport while permitting air to flow through.

15. The Intermodal container suitable for both shipping and bioconversion of claim 11 wherein said perforated flooring further comprises a generally planar surface with sufficiently minor percent perforation to support a slurry for filtration, while similarly presenting a surface operative for scraping.

16. A bioconversion container enclosing biomatter, said bioconversion container comprising replaceable smooth side walls immediately adjacent said biomatter and a generally planar perforated floor adjacent said biomatter, wherein said perforated floor further comprises wood in combination with a second perforate material comprising plastic or steel, wherein said wood flooring is immediately adjacent to said replaceable smooth side walls, said replaceable smooth side walls at least partially defining an enclosed volume, said second perforate material flooring forming a scraping surface between said wood flooring and more distal to said replaceable smooth side walls than said wood flooring.

17. The bioconversion container of claim 16, wherein said wood flooring is solid and imperforate, and said second perforate material comprises plastic flooring.

18. The bioconversion container of claim 16, wherein said perforated flooring has a greater concentration of holes in a central region than adjacent replaceable smooth side walls.

19. The bioconversion container of claim 16 wherein said perforate flooring has a plurality of perforation holes that each individually have a smaller opening adjacent said enclosed biomatter than an opening distal to said enclosed biomatter.

20. The bioconversion container of claim 16 further comprising a ventilation system coupled with said biomatter and further comprising at least one check valve within said ventilation system, said check valve operative to prevent ingress of water into said bioconversion container during transport while permitting air to flow through.

21. The bioconversion container of claim 16 wherein said perforate flooring has a planar surface with sufficiently minor percent perforation to support a slurry for filtration, while similarly presenting a surface operative for scraping.