Automatic light switch with manual override

• US 8,153,918 B2
• Filed: 04/30/2009
• Issued: 04/10/2012
• Est. Priority Date: 01/27/2005
• Status: Active Grant

• Current Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Original Assignee: Black & Decker Incorporated (Stanley Black & Decker, Inc.)
• Inventors: Agronin, Michael, Campbell, David, Mattucci, Marco, Pollard, Scott, Baker, David Logan, Smith, Daniel P., Mussig, William J., Petrillo, Breck Andrew
• Primary Examiner(s): Leon, Edwin A.
• Assistant Examiner(s): Girardi, Vanessa
• Application Number:
  US12/432,986
• Publication Number:
  US 20090288937A1
• Time in Patent Office: 1,076 Days
• Field of Search: 200/331, 200329-330, 200/33.R, 200/33.B
• US Class Current: 200/331
• CPC Class Codes: H01H 3/227 Interlocked hand- and power-operating mechanisms
• CPC Class Codes: H01H 3/26 using dynamo-electric motor for storing energy in a spring motor H01H3/30

Abstract

An automatic switch control includes a wheel member having a cam member with a ramp surface. A first plunger mechanism has a first spring member that is operable to urge a first cam follower into sliding engagement with the ramp surface. A second plunger mechanism has a second spring member that is operable to urge a second cam follower into sliding engagement with the ramp surface. The second plunger mechanism is disposed on an opposite side of the toggle from the first plunger mechanism when the automatic switch control is installed over the switch. An electric motor is operable to rotate the cam member to position the first plunger mechanism in a retracted condition and to position the second plunger mechanism in an extended condition that is operable to move the toggle to the on position.

Claims

1. An automatic switch control that fits over a switch on a wall to move a toggle of the switch between an on position and an off position, the automatic switch control comprising:

a housing;

a wheel member rotatably supported by said housing, said wheel member having a cam member with a ramp surface;

an electric motor that is operable to rotate said wheel member about an axis of rotation that is generally perpendicular to the wall;

a first plunger mechanism having a first spring member that is operable to urge a first cam follower into sliding engagement with said ramp surface; and

a second plunger mechanism having a second spring member that is operable to urge a second cam follower into sliding engagement with said ramp surface, said second plunger mechanism disposed on an opposite side of the toggle from said first plunger mechanism when the automatic switch control is installed over the switch;

said electric motor operable to rotate said cam member to position said first plunger mechanism in a retracted condition and to position said second plunger mechanism in an extended condition that is operable to move the toggle to the on position.

2. The automatic switch control of claim 1 wherein said electric motor is operable to move said cam member to position each of said first and second plunger mechanisms into said retracted condition.

3. The automatic switch control of claim 1 wherein said electric motor is operable to move said cam member to position said second plunger mechanism in said retracted condition and to position said first plunger mechanism in an extended condition, said first cam follower operable to disconnect from said ramp surface when traveling toward said axis of rotation and re-connect to said ramp surface when moving from said retracted condition to said extended condition.

4. The automatic switch control of claim 1 wherein said second spring member of said second plunger mechanism is connected between a second post member and a second stop member, said second stop member connected to said housing, said second post member includes said second cam follower and a second head member, said second spring member is operable to urge said second cam follower into sliding engagement with said ramp surface, said ramp surface on said cam member includes a round portion and a flat portion, said electric motor operable to position said round portion of said ramp surface in contact with said first cam follower to hold said first plunger mechanism in said retracted condition and to position said flat portion of said ramp surface out of an obstructing position with said second cam follower to permit said second plunger mechanism to move to said extended condition.

5. The automatic switch control of claim 1 wherein said cam member having said ramp surface on said wheel member is disposed on a rear surface of said wheel member and faces the toggle of the switch with said wheel member disposed in front of the toggle.

6. The automatic switch control of claim 1 wherein said cam member having said ramp surface on said wheel member is disposed on a front surface of said wheel member opposite a rear surface that faces the toggle of the switch with the wheel member disposed above the toggle.

7. The automatic switch control of claim 1 wherein the toggle of the switch remains manually movable to the off position and the on position without having to remove the automatic switch control from the switch on the wall.

8. The automatic switch control of claim 7 further comprising:

a manual actuator member having a handle member that extends from a front surface of said manual actuator member and through an aperture defined in said housing, said handle member operable to be grasped to move the toggle of the switch with said manual actuator member.

9. The automatic switch control of claim 8 wherein said manual actuator member includes a toggle mover member that extends from a rear surface of said manual actuator member, said toggle mover member operable to engage the toggle of the switch.

10. The automatic switch control of claim 9 wherein said second plunger mechanism includes a post member with a slot portion through which said toggle holder can be disposed when connected to the toggle of the switch, said toggle mover member is movable in said slot portion to move the toggle of the switch to the on position and to the off position when said second post member is in said retracted condition.

11. An automatic switch control that fits over a switch on a wall to move a toggle of the switch between an on position and an off position, the automatic switch control comprising:

a housing;

a yoke member having a first aperture that receives the toggle, said yoke member movably supported by said housing between a first yoke position and a second yoke position;

a drive member rotatably supported by said housing, said drive member connected to said yoke member;

an electric motor connected to said housing and operable to move said yoke member between the first and second yoke positions by moving said drive member; and

a centrifugal clutch that connects said drive member to said electric motor;

wherein placement of said yoke member in said first yoke position is configured to position the toggle in an on position, wherein placement of said yoke member is said second yoke position is configured to position the toggle in an off position, wherein said first aperture in said yoke member is sized to permit manual movement of the toggle from the on position to the off position when said yoke member is in said first yoke position, and wherein said first aperture in said yoke member is sized to permit manual movement of the toggle from the off position to the on position when said yoke member is in said second yoke position; and

wherein said centrifugal clutch permits the toggle to be moved manually and by the switch when the yoke member is not moving the toggle to the on position or the off position with said electric motor by opening said centrifugal clutch to disconnect said electric motor from said drive member so that motion imparted on said yoke member by manual movement of the toggle is prevented from back driving said electric motor.

12. The automatic switch control of claim 11 wherein said yoke member is pivotally connected to said housing and rotates between said first yoke position and said second yoke position.

13. The automatic switch control of claim 11 wherein said yoke member is slidably connected to said housing and moves longitudinally between said first yoke position and said second yoke position.

14. The automatic switch control of claim 11 wherein said electric motor is operable to position said yoke member in a neutral position where said aperture defined by said yoke member is disposed over the toggle so that no portion of said yoke member contacts the toggle to permit the toggle to be moved manually and by the switch when the automatic switch control is not moving the toggle to the on position or the off position with said electric motor.

15. An automatic switch control that fits over a switch on a wall to move a toggle of the switch between an on position and an off position, the automatic switch control comprising:

a housing;

a spring member connected to said housing;

an electric motor connected to said housing and operable to load said spring member;

a toggle mover member connected to said housing and operable to move the toggle to the on position or the off position;

a control module that rotates said electric motor to load said spring member and that permits said spring member to unload and move said toggle mover member to move the toggle from the on position to the off position; and

a plunger mechanism and a wheel member, said wheel member having a cam member with a ramp surface, said plunger mechanism having a post member connected to a stop member with said spring member, said stop member connected to said housing, said post member includes a cam follower and a head member, said spring member is operable to urge said cam follower into sliding engagement with said ramp surface, said head member is operable to move said toggle mover member.

16. The automatic switch control of claim 15 wherein said ramp surface includes a round portion and a flat portion and said electric motor is operable to position said round portion of said ramp surface in contact with said cam follower to load said spring member and hold said head member in a retracted condition and is also operable to further rotate said wheel member and position said flat portion of said ramp surface out of an obstructing position with said cam follower to permit said head member to move to an extended condition and move said toggle mover member.

17. The automatic switch control of claim 16 wherein the toggle of the switch remains manually movable to the off position and the on position when the automatic switch control is installed over the switch on the wall without having to remove the automatic switch control from the switch on the wall.

18. An automatic switch control that fits over a switch on a wall to move a toggle of the switch between an on position and an off position, the automatic switch control comprising:

a housing;

a spring member connected to said housing;

an electric motor connected to said housing and operable to load said spring member;

a toggle mover member connected to said housing and operable to move the toggle to the on position or the off position;

a control module that rotates said electric motor to load said spring member and that permits said spring member to unload and move said toggle mover member to move the toggle from the on position to the off position; and

a yoke member supported by said housing and movable by said electric motor, said toggle mover member is pivotally supported by said yoke member and connected to said yoke member with said spring member, said control module moves said yoke member to move said toggle mover member into contact with a pin member to deflect said toggle mover member and load said spring member and permits said toggle mover member to skip past said pin member and unload by contacting and moving the toggle of the switch.