Metal face inductive proximity sensor
First Claim
1. An inductive proximity sensor for sensing the presence or absence of a target object in a target sensing area, the sensor comprising:
- a body with a housing and a sensing face extending across a sensing surface facing a target sensing area, the sensing face formed of a metallic material of a given thickness;
a coil system with only one coil and a capacitance coupled in parallel with one another to form a parallel resonant tank circuit providing alternating current to generate an alternating magnetic field extending outward from the sensing face in the target sensing area at a fixed frequency in a frequency range that includes a frequency value that maximizes a relative target effect for the sensing face area, material, and thickness, and a target material from which the target object is made, the alternating magnetic field inducing eddy currents in conductive materials including the target object proximate the one coil, and the relative target effect reflecting a ratio of losses in the target object to losses in the sensor; and
a sensing system operative to sense an impedance of the one coil and to provide one signal reflecting a coil impedance change indicative of the presence or absence of objects in the target sensing area based at least partially on the sensed impedance.
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Accused Products
Abstract
Metal face inductive proximity sensors and methods are presented for sensing the presence or absence of a target object in a target sensing area in which a coil system is operated to generate a magnetic field extending outward from the sensing face at a frequency in a range that maximizes a relative target effect for the sensing face area, material, and thickness, and a target material from which the target object is made to allow the protective advantages of metal sensing face materials while enhancing sensing distance by optimizing the ratio of the target energy loss to the energy loss in the metal face.
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Citations
20 Claims
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1. An inductive proximity sensor for sensing the presence or absence of a target object in a target sensing area, the sensor comprising:
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a body with a housing and a sensing face extending across a sensing surface facing a target sensing area, the sensing face formed of a metallic material of a given thickness; a coil system with only one coil and a capacitance coupled in parallel with one another to form a parallel resonant tank circuit providing alternating current to generate an alternating magnetic field extending outward from the sensing face in the target sensing area at a fixed frequency in a frequency range that includes a frequency value that maximizes a relative target effect for the sensing face area, material, and thickness, and a target material from which the target object is made, the alternating magnetic field inducing eddy currents in conductive materials including the target object proximate the one coil, and the relative target effect reflecting a ratio of losses in the target object to losses in the sensor; and a sensing system operative to sense an impedance of the one coil and to provide one signal reflecting a coil impedance change indicative of the presence or absence of objects in the target sensing area based at least partially on the sensed impedance. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 17, 18, 19, 20)
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15. A method for sensing the presence or absence of a target object in a target sensing area, the method comprising:
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providing an inductive proximity sensor having a body with a housing and a sensing face formed of a metallic material of a given thickness extending across a sensing surface facing the target sensing area, and a coil system having only one coil and a capacitance coupled in parallel with one another to form a parallel resonant tank circuit; using the resonant tank circuit, providing alternating current to cause the one coil to generate an alternating magnetic field extending outward from the sensing face in the target sensing area at a fixed frequency in a frequency range that includes a frequency value that maximizes a relative target effect for the sensing face area, material, and thickness, and a target material from which the target object is made, the alternating magnetic field inducing eddy currents in conductive materials including the target object proximate the one coil, and the relative target effect reflecting a ratio of losses in the target object to losses in the sensor; sensing an impedance of the one coil; and providing one signal reflecting a coil impedance change indicative of the presence or absence of objects in the target sensing area based at least partially on the sensed impedance. - View Dependent Claims (16)
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Specification