Developing device, process cartridge and image forming apparatus

• US 8,155,567 B2
• Filed: 09/24/2008
• Issued: 04/10/2012
• Est. Priority Date: 09/28/2007
• Status: Active Grant

• Current Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Original Assignee: Brother Kogyo Kabushiki Kaisha (Brother Industries Limited)
• Inventors: Sakuma, Susumu
• Primary Examiner(s): Gray, David
• Assistant Examiner(s): Wong, Joseph S
• Application Number:
  US12/236,548
• Publication Number:
  US 20090087225A1
• Time in Patent Office: 1,294 Days
• Field of Search: 399/120, 399/254, 399/255, 399/261, 399358-360, 399/262
• US Class Current: 399/262
• CPC Class Codes: G03G 15/0844 Arrangements for purging used developer from the developing unit
• CPC Class Codes: G03G 15/0865 Arrangements for supplying new developer
• CPC Class Codes: G03G 15/0875 cartridges having a box like shape
• CPC Class Codes: G03G 15/0877 Arrangements for metering and dispensing developer from a developer cartridge into the development unit
• CPC Class Codes: G03G 15/0891 for conveying or circulating developer, e.g. augers
• CPC Class Codes: G03G 2215/0822 with wall or blade between agitators
• CPC Class Codes: G03G 2215/0827 Augers
• CPC Class Codes: G03G 2215/085 Stirring member in developer container

Abstract

A developing device includes a first conveying unit provided within a developing agent storage chamber and configured to convey developing agent from one end of the storage chamber to another end in a longitudinal direction of a developing agent carrier disposed within a developing chamber and to supply the developing agent from the storage chamber to the developing chamber. The device may include a second conveying unit provided within the developing chamber and configured to convey the developing agent from the other end of the developing chamber to the one end in the longitudinal direction and to supply the developing agent toward a developing agent carrier, and a third conveying unit provided between the one end of the storage chamber and the one end of the developing chamber and configured to convey the developing agent from the one end of the developing chamber to the one end of the storage chamber.

Claims

1. A developing device comprising:

a developing chamber in which a developing agent carrier is disposed, the developing chamber having one end and another end opposite to the one end in a longitudinal direction of the developing agent carrier;

a developing agent storage chamber disposed above the developing chamber in a gravity direction, the developing agent storage chamber having one end and another end opposite to the one end of the developing agent storage chamber in the longitudinal direction;

a partition wall partitioning the developing chamber and the developing agent storage chamber;

a first conveying unit that is provided within the developing agent storage chamber and that is configured to convey a developing agent from the one end of the developing agent storage chamber to the other end of the developing agent storage chamber and to supply the developing agent from the developing agent storage chamber to the developing chamber;

a second conveying unit that is provided within the developing chamber and that is configured to convey the developing agent from the other end of the developing chamber to the one end of the developing chamber and to supply the developing agent toward the developing agent carrier; and

a third conveying unit that is provided between the one end of the developing agent storage chamber and the one end of the developing chamber and that is configured to convey the developing agent from the one end of the developing chamber to the one end of the developing agent storage chamber, wherein

the third conveying unit is disposed to be directly opposed to one end of the second conveying unit in a developing agent conveying direction of the second conveying unit, and

the developing agent conveying direction of the second conveying unit is perpendicular to a developing agent conveying direction of the third conveying unit.

2. The developing device as set forth in claim 1, wherein the third conveying unit has an auger driven to rotate about a rotational axis for conveying the developing agent in a direction of the rotational axis.

3. The developing device as set forth in claim 2, wherein:

a non-magnetic single-component developing agent is stored as the developing agent in the developing agent storage chamber;

a developing agent supplying member driven to rotate is disposed in the developing chamber; and

the auger is connected to an end portion of the developing agent supplying member via bevel gears.

4. The developing device as set forth in claim 2, wherein the auger is disposed outside of an image forming width specified within the developing chamber.

5. The developing device as set forth in claim 1, further comprising:

a rotational drive transmission mechanism for the first and second conveying units, which is at the other ends of the developing agent storage chamber and the developing chamber.

6. The developing device as set forth in claim 1, wherein the developing chamber is defined within a developing unit, and the developing agent storage chamber is defined within a developing agent cartridge which is configured to be detachably attached to the developing unit, and the third conveying unit is disposed within the developing agent cartridge.

9. The developing device as set forth in claim 1, wherein the developing agent carrier is a developing roller, the longitudinal direction is an axial direction of the developing roller.

10. The developing device as set forth in claim 1, wherein an opening of the third conveying unit is disposed to be opposed to an opening of the second conveying unit.

7. A process cartridge comprising:

a developing device including;

a developing chamber in which a developing agent carrier is disposed, the developing chamber having one end and another end opposite to the one end in a longitudinal direction of the developing agent carrier;

a developing agent storage chamber disposed above the developing chamber in a gravity direction, the developing agent storage chamber having one end and another end opposite to the one end of the developing agent storage chamber in the longitudinal direction;

a partition wall partitioning the developing chamber and the developing agent storage chamber;

a first conveying unit that is provided within the developing agent storage chamber and that is configured to convey a developing agent from the one end of the developing agent storage chamber to the other end of the developing agent storage chamber and to supply the developing agent from the developing agent storage chamber to the developing chamber;

a second conveying unit that is provided within the developing chamber and that is configured to convey the developing agent from the other end of the developing chamber to the one end of the developing chamber and to supply the developing agent toward the developing agent carrier; and

a third conveying unit that is provided between the one end of the developing agent storage chamber and the one end of the developing chamber and that is configured to convey the developing agent from the one end of the developing chamber to the one end of the developing agent storage chamber, wherein

the third conveying unit is disposed to be directly opposed to one end of the second conveying unit in a developing agent conveying direction of the second conveying unit, and

the developing agent conveying direction of the second conveying unit is perpendicular to a developing agent conveying direction of the third conveying unit; and

a photosensitive element on which a developing agent image is formed by the developing agent supplied from the developing agent carrier.

8. A tandem-type image forming apparatus comprising:

plural developing devices, each including

a developing chamber in which a developing agent carrier is disposed, the developing chamber having one end and another end opposite to the one end in a longitudinal direction of the developing agent carrier;

a developing agent storage chamber disposed above the developing chamber in a gravity direction, the developing agent storage chamber having one end and another end opposite to the one end of the developing agent storage chamber in the longitudinal direction;

a partition wall partitioning the developing chamber and the developing agent storage chamber;

a first conveying unit that is provided within the developing agent storage chamber and that is configured to convey a developing agent from the one end of the developing agent storage chamber to the other end of the developing agent storage chamber and to supply the developing agent from the developing agent storage chamber to the developing chamber;

a second conveying unit that is provided within the developing chamber and that is configured to convey the developing agent from the other end of the developing chamber to the one end of the developing chamber and to supply the developing agent toward the developing agent carrier; and

a third conveying unit that is provided between the one end of the developing agent storage chamber and the one end of the developing chamber and that is configured to convey the developing agent from the one end of the developing chamber to the one end of the developing agent storage chamber, wherein

the third conveying unit is disposed to be directly opposed to one end of the second conveying unit in a developing agent conveying direction of the second conveying unit, and

the developing agent conveying direction of the second conveying unit is perpendicular to a developing agent conveying direction of the third conveying unit, and

wherein the plural developing devices are aligned in a conveying direction of a recording sheet on which an image is to be formed.