Method and apparatus for ascertaining and/or monitoring a process variable

• US 8,156,792 B2
• Filed: 05/08/2006
• Issued: 04/17/2012
• Est. Priority Date: 05/23/2005
• Status: Expired due to Fees

• Current Assignee: Endress+Hauser Flowtec AG (Endress+Hauser AG)
• Original Assignee: Endress+Hauser Flowtec AG (Endress+Hauser AG)
• Inventors: Berger, Andreas, Wandeler, Frank, Wiest, Achim
• Primary Examiner(s): SAINT SURIN, JACQUES M
• Application Number:
  US11/920,853
• Publication Number:
  US 20090211347A1
• Time in Patent Office: 2,171 Days
• Field of Search: 73/64, 73/53, 73/18.2, 732/90.R, 732/90.V, 735/02, 736/29, 736/32, 738/612.5, 738/612.7, 702/39, 702/103, 702/189
• US Class Current: 73/64.53
• CPC Class Codes: G01F 1/667 Arrangements of transducers for ultrasonic flowmeters; Circuits for operating ultrasonic flowmeters
• CPC Class Codes: G01F 23/296 Acoustic waves
• CPC Class Codes: G01F 23/2962 Measuring transit time of reflected waves

Abstract

A method for ascertaining and/or monitoring a process variable, wherein a time-limited, exciting signal, which is described by at least one desired quantity, or by a desired signal form, is applied to a first piezoelectric element, or to a first polarized zone of a piezoelectric element. The response signal, which is described by at least one actual quantity, or actual signal form, corresponding, respectively, to the desired quantity, or desired signal form, is registered by a second piezoelectric element, or by a second polarized zone of the piezoelectric element, wherein the actual quantity, or the actual signal form, of the response signal and the desired quantity, or the designed signal form, of the response signal are compared with one another. On the basis of the ultrasonic measuring signal, which is describable by the defined desired quantity, or the defined, desired signal form, the process variable is ascertained via a sound-entrainment method or via an echo method.

Claims

1. A method for ascertaining and/or monitoring a process variable, comprising the steps of:

feeding a time-limited exciting signal, which is described by at least one desired quantity, or by a desired signal form, to a first piezoelectric element or to a first polarized zone of the first piezoelectric element;

registering a response signal, which is described by at least one actual quantity, or actual signal form, corresponding to the desired quantity, or desired signal form, by a second piezoelectric element or a second polarized zone of the second piezoelectric element;

comparing the actual quantity, or the actual signal form, of the response signal and the desired quantity, or desired signal form, of the response signal with one another;

modifying the exciting signal, in the case of a deviation of the actual quantity, or actual signal form, of the response signal from the desired quantity, or desired signal form, of the response signal that the actual quantity, or actual signal form, of an ultrasonic measuring signal transmitted from the first piezoelectric element, or from the first polarized zone of the first piezoelectric element, is at least approximately equal to the desired quantity, or the desired signal form, of the response signal; and

ascertaining the process variable on the basis of the ultrasonic measuring signal, which is describable by the defined, desired quantity, or the defined, desired signal form, via a sound-entrainment method or an echo method, wherein;

the two piezoelectric elements are coupled together via a coupling element; and

the two piezoelectric elements are arranged adjacent to one another.

2. The method as claimed in claim 1, further comprising the steps of:

producing the exciting signal described by the predetermined desired quantity, or desired signal form;

applying the exciting signal to the first polarized zone of the first piezoelectric element;

tapping the response signal described by the at least one actual quantity, or by the actual signal form, in the second polarized zone of the second piezoelectric element; and

modifying the exciting signal in case of a deviation of the actual quantity, or actual signal form, of the response signal from the desired quantity, or desired signal form, of the response signal, that the response signal is at least approximately described by the predetermined desired quantity, or the desired signal form.

3. The method as claimed in claim 1, further comprising the steps of:

applying to the first piezoelectric element the exciting signal described by the predetermined desired quantity, or desired signal form;

tapping the response signal described by an actual quantity, or actual signal form, corresponding to the desired quantity, or desired signal form, from the second piezoelectric element; and

modifying the exciting signal in the case of a deviation of the actual quantity, or actual signal form, of the response signal from the desired quantity, or desired signal form, of the response signal, that the response signal is at least approximately described by the predetermined desired quantity, or desired signal form.

4. The method as claimed in claim 1, further comprising the steps of:

modifying the actual quantity, or actual signal form, of the response signal by changing the voltage applied to the first polarized zone of the first piezoelectric element or by changing the voltage applied to the first piezoelectric element.

5. The method as claimed in claim 4, further comprising the steps of:

comparing the desired voltage of the response signal with the actual voltage of the response signal; and

correcting a deviation between the two voltages via a difference amplification.

6. The method as claimed in claim 1, further comprising the steps of:

ascertaining and storing the desired signal form of the response signal as a function of conditions reigning in the process and/or in the system, in each case, as a signal form of the exciting signal; and

applying the signal form matched to the reigning process- and/or system-conditions as the exciting signal for the at least one polarized zone of the first piezoelectric element or as the exciting signal for the first piezoelectric element.

7. The method as claimed in claim 6, further comprising the steps of:

applying the signal form ascertained under determined process- and/or system-conditions as the exciting signal to the first piezoelectric element; and

generating an error report in the case of a deviation of the signal form of the second piezoelectric element from the signal form of the exciting signal stored as a function of process- and/or system conditions.

8. An apparatus for ascertaining and/or monitoring a process variable, comprising:

a first piezoelectric element having a first polarized zone; and

a second piezoelectric element having a second polarized zone;

said first piezoelectric element and said second piezoelectric element are embodied in a disk shape and each has two end surfaces lying opposite to one another, wherein;

a time-limited exciting signal, which is described by at least one desired quantity, or by a desired signal form, to said first piezoelectric element or to said first polarized zone of said first piezoelectric element;

a response signal, which is described by at least one actual quantity, or actual signal form, corresponding to the desired quantity, or desired signal form, is registered by said second piezoelectric element or said second polarized zone of said second piezoelectric element;

the actual quantity, or the actual signal form, of the response signal and the desired quantity, or desired signal form, of the response signal are compared with one another;

in the case of a deviation of the actual quantity, or actual signal form, of the response signal from the desired quantity, or desired signal form, of the response signal, the exciting signal is so modified, that the actual quantity, or actual signal form, of the ultrasonic measuring signal transmitted from said first piezoelectric element, or from said first zone of the piezoelectric element, is at least approximately equal to the desired quantity, or the desired signal form, of the response signal, and

on the basis of the ultrasonic measuring signal, which is describable by the defined, desired quantity, or the defined, desired signal form, the process variable is ascertained via a sound-entrainment method or an echo method, wherein;

the two piezoelectric elements are coupled together via a coupling element; and

the two piezoelectric elements are arranged adjacent to one another.

9. The apparatus as claimed in claim 8, wherein:

said first piezoelectric element has, in different zones, polarizations which are independent of one another; and

the zones with the independent polarizations are arranged on the same end surface of said first piezoelectric element.

10. The apparatus as claimed in claim 8, further comprising:

a signal generator, which applies the time-limited, exciting signal, described by a quantity, or a signal form, to the first polarized zone of the piezoelectric element; and

a correction circuit, which taps the corresponding actual quantity, or the corresponding actual signal form, of the response signal from said second polarized zone of said second piezoelectric element and compares such with the desired quantity, or desired signal form, of the response signal;

wherein;

said correction circuit, in the case of a difference between the desired quantity and the actual quantity, or between the desired signal form and the actual signal form, of the response signal, applies to said first polarized zone a compensation signal, which is so selected that the actual quantity, or the actual signal form, of the response signal is approximately equal to the desired quantity, or desired signal form, of the response signal.

11. The apparatus as claimed in claim 8, further comprising:

a memory element, in which quantities, or signal forms, of the response signal are stored as a function of conditions reigning in the process and/or system.

12. The apparatus as claimed in claim 8, further comprising:

an evaluating unit, which detects a deviation of an actual quantity, or actual signal form, of the response signal from the corresponding desired quantity, or desired signal form, of the response signal recorded under defined process- and/or system-conditions and generates an error report.