Mechanism arrangement for orthopedic simulator

• US 8,156,824 B2
• Filed: 01/05/2007
• Issued: 04/17/2012
• Est. Priority Date: 01/13/2006
• Status: Active Grant

• Current Assignee: MTS Systems Corporation (Illinois Tool Works Inc.)
• Original Assignee: MTS Systems Corporation (Illinois Tool Works Inc.)
• Inventors: Schulz, Bradley D., Leska, Paul J. Sr., Willis, Dennis J., Fahrendorff, Harold F.
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): DAVIS, OCTAVIA L
• Application Number:
  US11/649,959
• Publication Number:
  US 20070169561A1
• Time in Patent Office: 1,929 Days
• Field of Search: 738/620.8, 738/56
• US Class Current: 73/862.08
• CPC Class Codes: A61F 2/442 Intervertebral or spinal discs, e.g. resilient non-disc-shaped intervertebral inflatable pockets A61F2/441; non-disc-shaped intervertebral fusion implants A61F2/4455
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2/468 Testing instruments for artificial joints for testing non-implantable prostheses A61F2/76
• CPC Class Codes: A61F 2002/7695 Means for testing non-implantable prostheses for testing implantable prostheses A61F2240/008; for implanting artificial joints A61F2/468
• CPC Class Codes: G01N 2203/0016 Tensile or compressive
• CPC Class Codes: G01N 2203/0017 Tensile
• CPC Class Codes: G01N 2203/0019 Compressive
• CPC Class Codes: G01N 2203/0021 Torsional
• CPC Class Codes: G01N 2203/0023 Bending
• CPC Class Codes: G01N 2203/0026 Combination of several types of applied forces
• CPC Class Codes: G01N 2203/0089 Biorheological properties
• CPC Class Codes: G01N 2203/0242 With circulation of a fluid
• CPC Class Codes: G01N 2203/0246 Special simulation of "in situ" conditions, scale models or dummies
• CPC Class Codes: G01N 2203/0256 Triaxial, i.e. the forces being applied along three normal axes of the specimen
• CPC Class Codes: G01N 2203/0476 in parallel
• CPC Class Codes: G01N 3/00 Investigating strength properties of solid materials by application of mechanical stress
• CPC Class Codes: G01N 3/32 by applying repeated or pulsating forces

Abstract

An orthopedic simulator is provided with a mechanism with a plurality of sub-mechanisms that generate relative motions between the portions of orthopedic devices, such as spinal disc implants. The sub-mechanisms are configured to be nested so as to place the sub-mechanism with the highest required performance closest to the specimen.

Claims

1. An orthopedic simulator comprising:

a support structure;

a first holder configured to hold a first portion of a test specimen wherein the first holder is coupled to the support structure through a crosshead and the crosshead is movably coupled to the support structure to pivot the first holder relative to a lateral bending axis to impart a lateral bending load Mx to the test specimen through the first holder and the first holder is movably coupled to the crosshead through a gimbal structure and the gimbal structure is movable relative to the crosshead to pivot the first holder relative to a flexion-extension axis generally transverse to the lateral bending axis to impart a flexion-extension load My to the test specimen;

a second holder coupled to the support structure and configured to hold a second portion of the test specimen;

a first actuator mechanism coupled to the gimbal structure and configured to supply an input load or displacement to the gimbal structure to move the gimbal structure relative to the crosshead to impart the flexion-extension load My to the test specimen;

a second actuator mechanism coupled to the crosshead and configured to supply an input load or displacement to the crosshead to move the crosshead relative to the support structure to impart the lateral bending load Mx to the test specimen.

2. The simulator of claim 1 wherein the gimbal structure is rotationally coupled to the crosshead through a shaft portion of the gimbal structure and comprising;

a first bearing assembly rotationally coupling the shaft portion to the crosshead to rotationally connect the gimbal structure to the crosshead to pivot the first holder relative to the flexion-extension axis.

3. The simulator of claim 2 wherein the first actuator mechanism includes a linear actuator configured to provide the input load or displacement to rotate the gimbal structure relative to the flexion-extension axis to impart the flexion-extension load My to the test specimen.

4. The simulator of claim 1 wherein the crosshead is rotationally coupled to the support structure to pivot the first holder relative to the lateral bending axis and the second actuator mechanism includes a linear actuator coupled to the crosshead and configured to provide the input load or displacement along a z-axis generally transverse to the lateral bending and flexion-extension axes to rotate the crosshead relative to the lateral bending axis to impart the lateral bending load Mx to the test specimen.

5. The simulator of claim 1 including a slide assembly wherein the slide assembly includes a base portion coupled to the support structure, a first slide movably coupled to the base portion along the lateral bending axis to supply a load input Fx along the lateral bending axis and a second slide movably coupled to the first slide along the flexion-extension axis and configured to supply a load input Fy along the flexion-extension axis wherein the second holder is coupled to the second slide and movable relative to the lateral bending and flexion-extension axes via movement of the first and second slides relative to the support structure.

6. The simulator of claim 1 and comprising a piston coupled to the support structure and movable along and rotatable about a z-axis generally transverse to the lateral bending and flexion-extension axes wherein the second holder is coupled to the support structure through the piston to supply a rotational load Mz to the test specimen and a load input Fz relative to the z-axis to the test specimen via movement of the piston relative to the z-axis.

7. The simulator of claim 6 and comprising a third actuator mechanism coupled to the piston and configured to rotate the piston about the z-axis to supply the rotational load Mz and a fourth actuator coupled to the piston and configured to actuate the piston to supply the load input Fz relative to the z-axis.

8. The simulator of claim 1 wherein the simulator includes a plurality of test stations including a plurality of gimbal structures and each of the plurality of gimbal structures is rotationally connected to the crosshead at spaced connections along a length of the crosshead to pivot a plurality of first holders of the plurality of test stations relative to a plurality of flexion-extension axes.

9. The simulator of claim 1 wherein the first holder is a superior holder and the second holder is an inferior holder.

10. A simulator comprising:

a support structure;

a first holder configured to hold a first portion of a test specimen and the first holder coupled to a first support component and the first support component movable relative to a second support component and the second support component movable relative to the support structure;

a first mechanism configured to impart a flexion-extension load input to the test specimen through the first and second support components and a second mechanism configured to impart a lateral bending load input to the test specimen through the second support component; and

a second holder configured to hold a second portion of the test specimen and coupled to the support structure through a slide assembly including a first slide component movably coupled to the support structure to move along a lateral bending axis relative to the support structure and a second slide component movably coupled to the first slide component to move along a flexion-extension axis relative to the first slide component wherein the second holder is movable relative to the lateral bending and flexion-extension axes through the first and second slide components.

11. The simulator of claim 10 wherein the first holder is a superior holder and the second holder is an inferior holder.

12. The simulator of claim 10 wherein the first slide component is coupled to the support structure through a piston movably along and rotatable about a z-axis generally transverse to the lateral bending and flexion-extension axes and comprising one actuator mechanism coupled to the piston and configured to rotate the piston relative to the z-axis to supply a rotational load Mz and an another actuator mechanism coupled to the piston and configured to supply an axial load input to impart a load input Fz relative to the z-axis to the test specimen.

13. A simulator comprising:

a support structure;

a first holder configured to hold a first portion of a test specimen and the first holder is coupled to the support structure to pivot relative to a flexion-extension axis to impart a flexion-extension load My and to pivot relative to a lateral bending axis to impart a lateral bending load Mx; and

a second holder configured to hold a second portion of the test specimen and coupled to the support structure through a slide assembly including a first slide component movably coupled to the support structure to move along the lateral bending axis relative to the support structure and a second slide component movably coupled to the first slide component to move along the flexion-extension axis relative to the first slide component and the second holder is movable relative to the lateral bending and flexion-extension axes through the first and second slide components.

14. The simulator of claim 13 wherein the first holder is rotationally coupled to a crosshead to pivot relative to the flexion-extension axis and the crosshead is rotationally coupled to the support structure to pivot relative to the lateral bending axis and comprising a first actuator mechanism coupled to a linkage to pivot the first holder relative to the flexion-extension axis to impart the flexion-extension load My and a second actuator mechanism coupled to the crosshead to pivot the crosshead relative to the lateral bending axis to impart the lateral bending load Mx.

15. A simulator comprising

a plurality of test stations wherein each of the plurality of test stations includes first and second holders configured to hold a test specimen;

an actuator mechanism coupled to a support structure and operable to impart an input load to the test specimens of the plurality of test stations through the first or second holders of the plurality of test stations through a rigid transmission linkage and the actuator mechanism is coupled to the transmission linkage through a linkage joint connecting the actuator mechanism to the transmission linkage; and

a plurality of linkage joints spaced along the transmission linkage connecting the transmission linkage to the first or second holders of each of the plurality of test stations to transmit the input load from the actuator mechanism to the first or second holders of each of the plurality of test stations through the plurality of linkage joints of the transmission linkage.

16. The simulator of claim 15 wherein the first and second holders of the plurality of test stations include superior and inferior holders and the plurality of linkage joints spaced along the transmission linkage connect the superior holders of the plurality of test stations to the transmission linkage to impart the input load to the test specimen through the transmission linkage.

17. The simulator of claim 16 wherein the superior holders of the plurality of test stations are coupled to the support structure through a gimbal structure rotatably coupled to the support structure and the gimbal structures of the plurality of test stations are coupled to the transmission linkage through the plurality of linkage joints and operation of the actuator mechanism pivots the superior holders relative to a flexion-extension axis to impart a flexion-extension load My to the plurality of test specimens.

18. The simulator of claim 17 comprising a crosshead rotationally coupled to the support structure and the gimbal structures of the plurality of test stations are rotationally coupled to the crosshead though a plurality of spaced crosshead joints and comprising a crosshead actuator mechanism coupled to the crosshead and configured to impart an input force along a z-axis to pivot the crosshead relative to a lateral bending axis generally transverse to the flexion-extension axis to impart a lateral bending load Mx to the test specimens of the plurality of test stations through the plurality of crosshead joints.

19. The simulator of claim 16 comprising a crosshead rotationally coupled to the support structure and the superior holders of the plurality of test stations are coupled to the crosshead though the plurality of linkage joints and the actuator mechanism is configured to impart an input force relative to a z-axis to impart a lateral bending load Mx to the test specimens of the plurality of test stations through the plurality of joints along the crosshead.

20. The simulator of claim 15 wherein the first and second holders of the plurality of test stations include superior and inferior holders and the plurality of linkage joints spaced along the transmission linkage connect the inferior holders to the transmission linkage to impart the input load to the test specimens of the plurality of test stations through the transmission linkage.

21. The simulator of claim 20 wherein the inferior holders are coupled to the support structure through a plurality of pistons rotatable about a z-axis and the actuator mechanism is coupled to the rigid transmission linkage generally transverse to the z-axis to rotate each of the plurality of pistons to impart a rotational load Mz to the test specimens of the plurality of test stations through the inferior holders.