Disposable injection device

• US 8,157,768 B2
• Filed: 12/29/2010
• Issued: 04/17/2012
• Est. Priority Date: 01/07/2003
• Status: Expired due to Term

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Haider, M. Ishaq, Erskine, Timothy, Pettis, Ronald J.
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): Gilbert, Andrew
• Application Number:
  US12/980,574
• Publication Number:
  US 20110098641A1
• Time in Patent Office: 475 Days
• Field of Search: 604/110, 604/111, 604/117, 604/130, 604135-139, 604/181, 604/193, 604/198, 604/201, 604/203, 604/232
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/2013 triggering of discharging means by contact of injector with patient body
• CPC Class Codes: A61M 2005/3247 Means to impede repositioning of protection sleeve from needle covering to needle uncovering position
• CPC Class Codes: A61M 2037/0023 Drug applicators using microneedles
• CPC Class Codes: A61M 5/2033 Spring-loaded one-shot injectors with or without automatic needle insertion multishot dosing syringes A61M5/31525, needle insertion only A61M5/3287
• CPC Class Codes: A61M 5/2429 by telescoping of ampoules or carpules with the syringe body
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/46 having means for controlling depth of insertion
• CPC Class Codes: A61M 5/502 for blocking the piston

Abstract

An injection device is provided. The device includes a housing having a first end defining a first opening. A plunger is received within the first opening of the housing to move between first and second positions. A cartridge is disposed in the housing and has an interior serving as a reservoir for a drug. A delivery needle is disposed within the housing and is in fluid communication with the reservoir via an interruptible fluid channel. A locking mechanism is disposed in the housing. In the first position of the plunger the delivery needle is enclosed by the plunger and in the second position of the plunger the delivery needle is placed in an injection position and the plunger activates the locking mechanism whereby when the plunger returns to the first position the .locking mechanism prevents the needle from being placed in the injection position.

Claims

1. An injection device, comprising;

a housing having a first end defining a first opening;

a plunger received within the first opening of the housing to move between first and second positions;

a cartridge disposed in the housing and having an interior serving as a reservoir for a drug;

a delivery needle disposed within the housing and in fluid communication with the reservoir via an interruptible fluid channel;

a locking mechanism disposed in the housing, said locking mechanism including a first resilient member having a relaxed position towards a center of the first opening;

a latch configured for holding the first resilient member clear of the first opening to enable the delivery needle to be placed into an injection position; and

a needle hub carrying the delivery needle,

wherein, in the first position of the plunger, the delivery needle is enclosed by the plunger, wherein, in the second position of the plunger, the latch is released by the needle hub with the first resilient member resting against a side of the needle hub while the delivery needle is in the injection position, and, wherein when the plunger returns to the first position from the second position, the locking mechanism prevents the needle from being placed in the injection position.

2. The device of claim 1, further comprising an interlock including a second resilient member biasing the plunger to at least partially extend out of the first opening.

3. The device of claim 2, wherein the first resilient member is connected to the interlock.

4. The device of claim 1, wherein in the injection position the delivery needle is exposed via the first opening.

5. The device of claim 1, wherein when the plunger returns to the first position, the first resilient member moves towards the center of the first opening and prevents the delivery needle from being placed in the injection position.

6. The device of claim 1, wherein the plunger further comprises a bottom surface adapted to be brought into contact with the skin of a subject.

7. The device of claim 1, further comprising means for expelling the drug from the reservoir.

8. The device of claim 7, wherein the means for expelling comprises a spring.

9. The device of claim 1, further comprising an indicator for indicating when the injection is complete.

10. The device of claim 1, further comprising a needle carrier disposed in the housing, the delivery needle being attached to the needle carrier via the needle hub.

11. The device of claim 10, wherein the needle carrier is fixed in the housing.

12. The device of claim 10, wherein a portion of the interruptible fluid channel comprises a longitudinal bore through the needle carrier, the delivery needle being disposed at one end of the bore.

13. The device of claim 12, further comprising an access needle disposed at another end of the bore.

14. A medical device, comprising:

a housing extending along a longitudinal axis having a first end defining a first opening;

a plunger received within the first opening of the housing to move between first and second positions;

a needle

a needle carrier, the needle being attached to the needle carrier; and

a locking mechanism disposed in the housing, said locking mechanism including a first resilient member having a relaxed position towards a center of the first opening,

wherein, in the first position of the plunger, the needle is enclosed by the plunger, wherein, in the second position of the plunger, the first resilient member being displaced from the relaxed position so as to allow the needle to be in an exposed position, and, wherein, when the plunger returns to the first position from the second position, the first resilient member moves about an axis parallel to said longitudinal axis towards the relaxed position in between the first opening and portions of the needle carrier such that the first resilient member inhibits movement of the plunger to the second position whereby the locking mechanism prevents the needle from being placed in the exposed position.

15. The device of claim 14, further comprising an interlock including a second resilient member biasing the plunger to at least partially extend out of the first opening.

16. The device of claim 15, wherein the first resilient member is connected to the interlock.

17. The device of claim 14, wherein in the exposed position the needle is exposed via the first opening.

18. The device of claim 16, further comprising a latch configured for holding the first resilient member in the state displaced from the relaxed state clear of the first opening to enable the needle to be placed to the exposed position.

19. The device of claim 18, wherein the latch is released from holding the first resilient member upon movement of the plunger to the second position from the first position.