Honeycomb structure

• US 8,158,237 B2
• Filed: 03/18/2009
• Issued: 04/17/2012
• Est. Priority Date: 03/25/2008
• Status: Active Grant

• Current Assignee: NGK Insulators Limited
• Original Assignee: NGK Insulators Limited
• Inventors: Yamada, Toshio, Toyoshima, Hideyuki
• Primary Examiner(s): BALDWIN, GORDON
• Application Number:
  US12/406,697
• Publication Number:
  US 20090246454A1
• Time in Patent Office: 1,126 Days
• Field of Search: None
• US Class Current: 428/116
• CPC Class Codes: F01N 13/008 Mounting or arrangement of exhaust sensors in or on exhaust apparatus sensor arrangements for engine control F02D41/1439
• CPC Class Codes: F01N 2560/02 the means being an exhaust gas sensor
• CPC Class Codes: F01N 3/281 Metallic honeycomb monoliths made of stacked or rolled sheets, foils or plates
• CPC Class Codes: F01N 3/2828 Ceramic multi-channel monoliths, e.g. honeycombs
• CPC Class Codes: Y10T 428/24149 Honeycomb-like
• CPC Class Codes: Y10T 428/24174 including sheet or component perpendicular to plane of web or sheet

Abstract

A precise exhaust gas control can be achieved without being influenced by fluctuations of the excess air ratio (λ) between cylinders of engines or the size of the diameter (the sectional area) of the honeycomb structure. The honeycomb structure is formed by a plurality of cells separated from one another by porous partition walls and functioning as fluid flow paths, the honeycomb structure includes: a sensor plug-in hole 7 which is formed in an outer peripheral surface 4 of the honeycomb structure and into which a sensor can be plugged, and the sensor plug-in hole 7 is provided with at least one deep hole 8 which communicates with the sensor plug-in hole.

Claims

1. A honeycomb structure which is formed by a plurality of cells separated from one another by porous partition walls and functioning as fluid flow paths, the honeycomb structure comprising:

a sensor plug-in hole which is formed in an outer peripheral surface of the honeycomb structure and into which a sensor can be plugged, the sensor plug-in hole penetrating one or more passages; and

at least one deep hole which communicates with the sensor plug-in hole and penetrates a greater number of passages than the sensor plug-in hole.

2. The honeycomb structure according to claim 1, further comprising:

at least one lateral hole crossing the at least one deep hole.

3. The honeycomb structure according to claim 2, wherein a diameter of the at least one lateral hole is twice or more as large as a cell pitch and is 60% or less of an average diameter of the sensor plug-in hole.

4. The honeycomb structure according to claim 2, wherein the at least one deep hole is provided to cross the at least one lateral hole at right angles.

5. The honeycomb structure according to claim 3, wherein the at least one deep hole is provided to cross the at least one lateral hole at right angles.

6. The honeycomb structure according to claim 2, wherein the at least one deep hole includes a first end that communicates with the sensor plug-in hole and a second end that does not communicate with the sensor plug-in hole, the second end of the at least one deep hole and at least one end of the at least one lateral hole being closed in a vicinity of an outer peripheral wall of the honeycomb structure.

7. The honeycomb structure according to claim 3, wherein the at least one deep hole includes a first end that communicates with the sensor plug-in hole and a second end that does not communicate with the sensor plug-in hole, the second end of the at least one deep hole and at least one end of the lateral hole being closed in a vicinity of an outer peripheral wall of the honeycomb structure.

8. The honeycomb structure according to claim 4, wherein the at least one deep hole includes a first end that communicates with the sensor plug-in hole and a second end that does not communicate with the sensor plug-in hole, the second end of the at least one deep hole and at least one end of the at least one lateral hole being closed in a vicinity of an outer peripheral wall of the honeycomb structure.

9. The honeycomb structure according to claim 5, wherein the at least one deep hole includes a first end that communicates with the sensor plug-in hole and a second end that does not communicate with the sensor plug-in hole, the second end of the at least one deep hole and at least one end of the at least one lateral hole being closed in a vicinity of an outer peripheral wall of the honeycomb structure.

10. The honeycomb structure according to claim 1, which is made of a ceramic material.

11. The honeycomb structure according to claim 10, wherein the ceramic material is at least one selected from the group consisting of cordierite, silicon carbide, alumina, mullite, aluminum titanate and silicon nitride.

12. The honeycomb structure according to claim 1, which is made of a metal foil or a sintered metal.

13. The honeycomb structure according to claim 1, wherein a diameter of the at least one deep hole is twice or more as large as a cell pitch and is 60% or less of an average diameter of the sensor plug-in hole.