Devices, systems and methods for flow-compensating pump-injector synchronization

• US 8,160,751 B2
• Filed: 02/25/2011
• Issued: 04/17/2012
• Est. Priority Date: 08/24/2004
• Status: Active Grant

• Current Assignee: Waters Technologies Corporation (Waters Corporation)
• Original Assignee: Waters Technologies Corporation (Waters Corporation)
• Inventors: Pensak, Stanley P. Jr., Heden, John, Ciavarini, Steven J., Lamoureux, John, Soares, Miguel
• Primary Examiner(s): PATEL, RAMESH B
• Application Number:
  US13/035,388
• Publication Number:
  US 20110202188A1
• Time in Patent Office: 417 Days
• Field of Search: 700/265, 700/282, 700/285, 702 45- 47, 73/13.5, 73/615.6, 378/47, 378/80, 378/83, 422100-101, 422/105, 210/198.1, 210/198.2
• US Class Current: 700/285
• CPC Class Codes: G01N 30/34 of fluid composition, e.g. gradient G01N30/36 takes precedence
• CPC Class Codes: G01N 35/1097 characterised by the valves valves in general F16K

Abstract

Systems, devices, and methods to mitigate the pressure disturbance associated with the injection of low-pressure analyte samples into a high-pressure HPLC fluid stream, to enhance chromatographic performance related to retention time and reproducibility. The preferred embodiment coordinates the injection run with active pressure control of a binary solvent delivery system to virtually eliminate the customary pressure drop when the low-pressure loop is brought on line. An additional benefit that enhances reproducibility is accomplished by forcing a consistent timing relationship between the injection run, the mechanical position of the delivery pump pistons, and the start and subsequent gradient delivery.

Claims

1. A control device for a solvent delivery system, the control device being configured to, upon receipt of a first start run signal,

provide second start run signals to a dominant flow pump and a non-dominant flow pump to perform a first forced-transfer operation to deliver compressed solvents into a fluid stream;

and then

after a predetermined time delay elapses following receipt of the second start run signals, provide a second forced-transfer signal the dominant flow pump to perform a second forced-transfer operation to provide a corrective flow of compressed solvent into the fluid stream to counter a pressure drop associated with introduction of an analyte into the fluid stream.

2. The control device of claim 1, wherein the control device is configured to synchronize a mechanical phase of the dominant and non-dominant flow pumps with at least one of an injection sequence and a start of a gradient run.

3. The control device of claim 1, wherein the control device is configured to signal the dominant flow pump to perform the second forced-transfer operation such that the second forced-transfer operation overlaps an injection event in which the analyte is introduced into the fluid stream.

4. The control device of claim 1, wherein the control device is configured to signal an injector valve to introduce the analyte into the fluid stream after the predetermined time delay elapses.

5. The control device of claim 1, wherein the control device is a processor or a microprocessor.

6. A system comprising:

an autosample injector operable to inject an analyte into a fluid stream; and

a dominant flow pump;

a non-dominant flow pump;

a control device in communication with the autosample injector, the dominant flow pump, and the non-dominant flow pump,

wherein the control device is configured to, upon receipt of a start run signal from the autosample injector,

signal the dominant flow pump and the non-dominant flow pump to perform a first forced-transfer operation to deliver compressed solvents into the fluid stream, and then

after a predetermined time delay elapses following receipt of the start run signal, signal the dominant flow pump to perform a second forced-transfer operation to provide a corrective flow of compressed solvent into the fluid stream to counter a pressure drop associated with introduction of the analyte into the fluid stream.

7. The system of claim 6, wherein the control device is further configured to signal the dominant flow pump to perform the second forced-transfer operation such that the second forced-transfer operation overlaps an injection event in which the analyte is introduced into the fluid stream.

8. The system of claim 7, wherein the autosample injector is configured to transmit the start run signal to the control device at some predetermined time prior to an injection event in which the analyte is injected into the fluid stream.

9. The system of claim 8, wherein a time period between the transmission of the start run signal and the injection event is sufficiently large to allow the first forced-transfer operation to be completed prior to the injection event.

10. The system of claim 8, wherein a time period between the transmission of the start run signal and the injection event is sufficiently large to allow the second forced-transfer operation to coincide with the injection event.

11. The system of claim 8, wherein the system is a high-performance liquid chromatography system.

12. The system of claim 6, wherein the control device is further configured to signal the autosample injector to inject the analyte into the fluid stream.

13. The system of claim 6, wherein the dominant flow pump and the non-dominant flow pump each comprise a primary pumping actuator and an accumulating pumping actuator, and wherein the primary pumping actuators and the accumulating pumping actuators are each independently controlled by the control device.

14. The system of claim 6, further comprising a plurality of pressure transducers configured to measure pressure at the dominant and non-dominant flow pumps and to provide pressure measurements to the control device, wherein the control device is configured to control operation of the dominant and non-dominant flow pumps based on the pressure measurements.

15. A method comprising the steps of:

receiving a start run signal, and, in response;

providing a first signal to a dominant flow pump and a non-dominant flow pump to perform a first forced-transfer operation to deliver compressed solvents into a fluid stream; and

then

after a predetermined time delay elapses following receipt of the start run signal, providing a second signal to the dominant flow pump to perform a second forced-transfer operation to provide a corrective flow of compressed solvent into the fluid stream to counter a pressure drop associated with introduction of an analyte into the fluid stream.

16. The method of claim 15, wherein the software ensures that the second forced-transfer operation overlaps an injection event in which the analyte is introduced into the fluid stream.

17. The method of claim 16, wherein the software comprises instructions for providing a third signal to an injector valve to introduce the analyte into the fluid stream.

18. The method of claim 16, wherein the software comprises instructions for synchronizing a mechanical phase of a mechanical phase of the dominant and non-dominant flow pumps with at least one of an injection sequence and a start of a gradient run.