Loading apparatus and method for expandable intraluminal medical devices

• US 8,163,001 B2
• Filed: 04/09/2009
• Issued: 04/24/2012
• Est. Priority Date: 04/09/2008
• Status: Active Grant

• Current Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Original Assignee: Cook Medical Incorporated (Cook Group Incorporated)
• Inventors: Valaie, Arman
• Primary Examiner(s): Jackson, Gary
• Assistant Examiner(s): Stransky, Katrina
• Application Number:
  US12/421,072
• Publication Number:
  US 20090259287A1
• Time in Patent Office: 1,111 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.23, 292/35, 292/70, 292/72, 292/80, 292/82, 292/835
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: Y10T 29/49913 by constricting outer annulus
• CPC Class Codes: Y10T 29/49925 Inward deformation of aperture or hollow body wall
• CPC Class Codes: Y10T 29/53909 Means comprising hand manipulatable tool
• CPC Class Codes: Y10T 29/53917 Tube with tube
• CPC Class Codes: Y10T 29/53987 Tube, sleeve or ferrule

Abstract

An apparatus for loading an expandable intraluminal medical device into a delivery device has a flexible main body with first and second rolled ends that enable the main body to alternatively adopt a substantially flat configuration that exposes a portion of the inner surface and a helical configuration that defines an interior chamber adapted to receive said expandable intraluminal medical device. An expandable intraluminal medical device is prepared for loading into a delivery device by placing the device on the main body of the loading apparatus while in the substantially flat configuration and then transforming the main body into the helical configuration. The medical device can then be compressed and forced out of the loading apparatus—and into a delivery device—by applying rotational and translational force to one end of the loading apparatus. Related kits and methods are also described.

Claims

1. An apparatus for loading an expandable intraluminal medical device into a delivery device, comprising:

a flexible main body having inner and outer surfaces, first and second opposing edges and first and second rolled ends, the main body adapted to alternatively adopt a substantially flat configuration that exposes a portion of the inner surface and a helical configuration in which the main body is coiled upon itself such that each of the first and second opposing edges defines a helical path, a substantial portion of the inner surface is disposed adjacent to and in contact with the outer surface, and such that the helical path defined by one of the first and second opposing edges is free of contact with the inner surface, the helical configuration defining an interior chamber adapted to receive said expandable intraluminal medical device;

wherein one of the first and second rolled ends is disposed on a lengthwise axis of the apparatus and the other of the first and second rolled ends is disposed on a different axis that transects the lengthwise axis when the main body is in the helical configuration.

2. The apparatus of claim 1, further comprising a collar disposed around at least one of the first and second rolled ends.

3. The apparatus of claim 1, further comprising a first collar disposed around the first rolled end and a second collar disposed around the second rolled end.

4. The apparatus of claim 1, further comprising a handle associated with at least one of the first and second rolled ends.

5. The apparatus of claim 1, further comprising a first handle associate with the first rolled end and a second handle associated with the second rolled end.

6. The apparatus of claim 2, wherein the collar comprises a cylinder.

7. The apparatus of claim 6, further comprising a handle having at least a portion disposed within the collar.

8. The apparatus of claim 7, wherein the portion disposed within the collar defines a helical ridge.

9. The apparatus of claim 1, wherein at least one of the first and second ends includes first and second portions of the main body attached to each other.

10. The apparatus of claim 9, wherein the first and second portions of the main body are annealed to each other.

11. The apparatus of claim 1, wherein the main body is formed of a plastic or metal material.

12. An apparatus for loading an expandable intraluminal medical device into a delivery device, comprising:

a flexible main body adapted to alternatively adopt a substantially flat configuration and a helical configuration, the main body having inner and outer surfaces, first and second opposing edges, and first and second rolled ends, one of the first and second rolled ends disposed on a lengthwise axis of the apparatus and the other of the first and second rolled ends disposed on a different axis that transects the lengthwise axis when the main body is in the helical configuration;

a first cylindrical collar disposed around the first rolled end;

a second cylindrical collar disposed around the second rolled end;

a first handle partially disposed in the first cylindrical collar; and

a second handle partially disposed in the second cylindrical collar;

wherein the main body is adapted to alternatively adopt the substantially flat configuration that exposes a portion of the inner surface and the helical configuration in which the main body is coiled upon itself such that each of the first and second opposing edges defines a helical path, a substantial portion of the inner surface is disposed adjacent to and in contact with the outer surface, and such that the helical path defined by one of the first and second opposing edges is free of contact with the inner surface, the helical configuration defining an interior chamber for receiving said expandable intraluminal medical device by application of a rotational force to one of the first and second handles while maintaining the other of the first and second handles in a substantially stationary position.

13. The apparatus of claim 12, further comprising:

a first fastener connecting the first end, first cylindrical collar, and first handle; and

a second fastener connecting the second end, second cylindrical collar, and second handle.

14. The apparatus of claim 12, wherein at least one of the first and second ends includes first and second portions of the main body attached to each other.

15. The apparatus of claim 12, wherein each of the first and second ends includes first and second portions of the main body attached to each other.

16. The apparatus of claim 12, wherein the main body is formed of a plastic or metal material.

17. A method of loading an expandable intraluminal medical device into a delivery device, said method comprising the steps of:

selecting an expandable intraluminal medical device and an appropriate delivery device defining an appropriate device chamber for containing the expandable intraluminal medical device;

selecting a loading apparatus comprising a flexible main body having inner and outer surfaces, first and second opposing edges, and first and second rolled ends, the main body adapted to alternatively adopt a substantially flat configuration that exposes a portion of the inner surface and a helical configuration in which the main body is coiled upon itself such that each of the first and second opposing edges defines a helical path, the helical path defined by one of the first and second opposing edges is free of contact with the inner surface, and such that one of the first and second rolled ends is disposed on a lengthwise axis of the apparatus and the other of the first and second rolled ends is disposed on a different axis that transects the lengthwise axis, the helical configuration defining an interior chamber adapted to receive said expandable intraluminal medical device;

placing the loading apparatus in an open configuration to expose an inner surface of the main body;

placing the expandable intraluminal medical device on the inner surface of the main body of the loading apparatus;

placing the loading apparatus in a closed configuration to place the main body in a helical configuration and to dispose the expandable intraluminal medical device within an interior chamber formed by the helical configuration;

applying a rotational force to an end of the loading apparatus to constrict the outer diameter of the helical configuration of the main body; and

applying a substantially translational force to an end of the loading apparatus to advance the expandable intraluminal medical device along a lengthwise axis of the loading apparatus until the expandable intraluminal medical device is transferred from the interior chamber of the loading apparatus to the device chamber of the selected delivery device.

18. The method of claim 17, wherein the steps of applying a rotational force to an end of the loading apparatus and applying a substantially translational force to an end of the loading apparatus are conducted sequentially.

19. The method of claim 17, wherein the steps of applying a rotational force to an end of the loading apparatus and applying a substantially translational force to an end of the loading apparatus are conducted simultaneously.

20. The method of claim 17, wherein at least one of the steps of applying a rotational force to an end of the loading apparatus and applying a substantially translational force to an end of the loading apparatus is repeated at least once.