Method and apparatus for determining laundry load size

• US 8,166,590 B2
• Filed: 04/16/2009
• Issued: 05/01/2012
• Est. Priority Date: 04/16/2009
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Ashrafzadeh, Farhad, Bellinger, Ryan Robert
• Primary Examiner(s): Kornakov, Michael
• Assistant Examiner(s): GOLIGHTLY, ERIC WAYNE
• Application Number:
  US12/424,629
• Publication Number:
  US 20100263136A1
• Time in Patent Office: 1,111 Days
• Field of Search: None
• US Class Current: 8/159
• CPC Class Codes: D06F 2103/04 Quantity, e.g. weight or variation of weight
• CPC Class Codes: D06F 2103/24 Spin speed; Drum movements
• CPC Class Codes: D06F 2105/48 Drum speed
• CPC Class Codes: D06F 34/18 Condition of the laundry, e.g. nature or weight

Abstract

A method and apparatus according to one embodiment for operating a laundry treating appliance includes determining a parameter representative of a rotational speed of laundry in a drum and determining a laundry load size based on the parameter.

Claims

1. A method of operating a laundry treating appliance comprising a drum configured to hold laundry, the method comprising:

determining a rotational speed of the drum;

determining a rotational speed of the laundry inside the drum;

comparing the rotational speed of the drum to the rotational speed of the laundry; and

determining a laundry load size based on the comparison of the rotational speed of the drum and the rotational speed of the laundry.

2. The method according to claim 1 wherein the comparison is a difference between the rotational speed of the drum and the rotational speed of the laundry.

3. The method according to claim 2 wherein the difference is a difference between the rotational speed of the drum in a frequency domain and the rotational speed of the laundry in a frequency domain.

4. The method according to claim 3 wherein the drum is rotated by a motor, and the difference between the rotational speeds of the drum and the laundry are determined from a characteristic of the motor.

5. The method according to claim 4 wherein the characteristic of the motor is motor torque.

6. The method according to claim 4 wherein the characteristic of the motor is determined in a frequency domain.

7. The method according to claim 6 wherein a Fourier transform is used to convert the motor characteristic from a time domain to the frequency domain.

8. The method according to claim 2 wherein the laundry load size increases as the difference decreases.

9. The method according to claim 2 wherein the determining of the laundry load size based on the comparison comprises comparing the difference to predetermined ranges of the difference corresponding to predetermined laundry load sizes.

10. The method according to claim 1 wherein the laundry load size is a qualitative load size.

11. The method according to claim 1, further comprising wetting the laundry prior to determining the rotational speed of the laundry inside the drum.

12. The method according to claim 11 wherein the wetting of the laundry comprises saturating the laundry.

13. The method according to claim 1 wherein the laundry treating appliance is a washing machine.

14. The method according to claim 13 wherein the washing machine is a horizontal axis washing machine.

15. The method according to claim 1, further comprising operating the drum at a steady state while determining the rotational speed of the drum and determining the rotational speed of the laundry inside the drum.

16. The method according to claim 15 wherein the laundry comprises a plurality of individual fabric items, and the operation of the drum at the steady state causes substantially all of the individual fabric items to rotate as a collective body.

17. The method according to claim 15 wherein the operation of the drum at the steady state comprises rotating the drum at a constant rotational speed.

18. The method according to claim 17 wherein the constant rotational speed corresponds to rolling the laundry in the drum.

19. A method of operating a laundry treating appliance comprising a drum configured to hold laundry, the method comprising:

determining a parameter representative of a relationship between a rotational speed of the drum and a rotational speed of the laundry; and

determining a laundry load size based on the parameter,

wherein the relationship is a difference between the rotational speed of the drum and the rotational speed of the laundry.

20. The method according to claim 19 wherein the drum is rotated by a motor, and the difference between the rotational speeds of the drum and the laundry are determined from a characteristic of the motor.

21. The method according to claim 20 wherein the characteristic of the motor is motor torque.

22. The method according to claim 20 wherein the characteristic of the motor is in a frequency domain.

23. The method according to claim 22 wherein a Fourier transform is used to convert the motor characteristic from a time domain to the frequency domain.

24. The method according to claim 19 wherein the laundry load size increases as the parameter decreases.

25. The method according to claim 19 wherein the determining of the laundry load size based on the parameter comprises comparing the parameter to predetermined ranges of the parameter corresponding to predetermined laundry load sizes.

26. The method according to claim 19 wherein the laundry load size is a qualitative load size.

27. The method according to claim 19, further comprising wetting the laundry prior to determining the parameter.

28. The method according to claim 27 wherein the wetting of the laundry comprises saturating the laundry.

29. The method according to claim 19 wherein the laundry treating appliance is a washing machine.

30. The method according to claim 29 wherein the washing machine is a horizontal axis washing machine.

31. The method according to claim 19 wherein the determining of the parameter comprises determining the parameter from data obtained while operating the drum at a steady state.

32. The method according to claim 31 wherein the operation of the drum at the steady state comprises rotating the drum at a constant rotational speed.

33. The method according to claim 32 wherein the constant rotational speed corresponds to rolling the laundry in the drum.

34. The method according to claim 31 wherein the laundry comprises a plurality of individual fabric items, and the operation of the drum at the steady state causes substantially all of the individual fabric items to rotate as a collective body.

35. A method of operating a laundry treating appliance comprising a drum configured to hold laundry, the method comprising:

determining a parameter representative of a rotational speed of the laundry in the drum;

determining a parameter representative of a rotational speed of the drum;

comparing the parameter representative of the rotational speed of the laundry in the drum and the parameter representative of the rotational speed of the drum; and

determining a laundry load size based on the parameter.

36. The method according to claim 35 wherein the comparing of the parameters comprises determining a difference between the parameters, and the determining of the laundry load size comprises basing the determination on the difference between the parameters.

37. The method according to claim 36 wherein the parameter representative of the rotational speed of the laundry in the drum is the rotational speed of the laundry in the drum in a frequency domain, and the parameter representative of the rotational speed of the drum is the rotational speed of the drum in a frequency domain.

38. The method according to claim 35 wherein the drum is rotated by a motor, and the parameter representative of the rotational speed of the laundry is determined from a characteristic of the motor.

39. The method according to claim 38 wherein the characteristic of the motor is motor torque.

40. The method according to claim 39 wherein the characteristic of the motor is in a frequency domain.

41. The method according to claim 39 wherein a Fourier transform is used to convert the motor characteristic from a time domain to a frequency domain.

42. The method according to claim 35 wherein the laundry load size increases as the parameter representative of the rotational speed of the laundry load decreases.

43. The method according to claim 35 wherein the laundry load size is a qualitative load size.

44. The method according to claim 35, further comprising wetting the laundry prior to determining the parameter.

45. The method according to claim 44 wherein the wetting of the laundry comprises saturating the laundry.

46. The method according to claim 35 wherein the laundry treating appliance is a washing machine.

47. The method according to claim 46 wherein the washing machine is a horizontal axis washing machine.

48. The method according to claim 35 wherein the determining of the parameter comprises determining the parameter from data obtained while operating the drum at a steady state.

49. The method according to claim 48 wherein the operation of the drum at the steady state comprises rotating the drum at a constant rotational speed.

50. The method according to claim 49 wherein the constant rotational speed corresponds to rolling the laundry in the drum.

51. The method according to claim 48 wherein the laundry comprises a plurality of individual fabric items, and the operation of the drum at the steady state causes substantially all of the individual fabric items to rotate as a collective body.