Thermography inspection of surface discontinuities

• US 8,167,482 B2
• Filed: 07/07/2009
• Issued: 05/01/2012
• Est. Priority Date: 07/07/2009
• Status: Active Grant

• Current Assignee: Siemens AG
• Original Assignee: Siemens Energy Incorporated (Siemens AG)
• Inventors: Hatcher, Clifford
• Primary Examiner(s): Caputo, Lisa
• Assistant Examiner(s): Jagan, Mirellys
• Application Number:
  US12/498,659
• Publication Number:
  US 20110007774A1
• Time in Patent Office: 1,029 Days
• Field of Search: 374/4, 374/7, 374/45, 374/120
• US Class Current: 374/4
• CPC Class Codes: G01N 25/72 Investigating presence of flaws

Abstract

A method for detecting surface discontinuities in a test specimen. The method includes applying a one or more substances including a detection medium to the test specimen wherein the detection medium enters at least one surface discontinuity in the test specimen. The specimen surface is monitored for discontinuity signatures produced by the detection medium. The monitoring includes monitoring the detection medium to detect a temperature differential indicative of a surface discontinuity in the test specimen wherein the discontinuity signatures include a warm signature emitted by the detection medium that has entered the surface discontinuity.

Claims

1. A method for detecting surface discontinuities in a surface of a test specimen, the method comprising:

applying a liquid detection medium to the test specimen wherein the liquid detection medium enters at least one surface discontinuity in the test specimen through capillary action; and

monitoring the surface of the test specimen for discontinuity signatures produced by the liquid detection medium including monitoring the liquid detection medium to detect a temperature differential indicative of a surface discontinuity in the test specimen;

wherein the discontinuity signatures comprise a warm signature emitted by the liquid detection medium that has entered the surface discontinuity and which is detected relative to an area of the test specimen surrounding the surface discontinuity; and

the warm signature comprises the result of an exothermic reaction following application of the liquid detection medium to the test specimen.

2. The method of claim 1, wherein the discontinuity signatures are produced on the test specimen without application of an excitation energy to the test specimen.

3. The method of claim 1, wherein the monitoring comprises thermally monitoring the liquid detection medium by acquiring infrared images of the test specimen and liquid detection medium.

4. The method of claim 1, wherein the discontinuity comprises a crack in the surface of the test specimen.

5. The method of claim 1, including applying a reacting medium to the liquid detection medium to produce the exothermic reaction.

6. The method of claim 5, wherein the liquid detection medium is substantially removed from an area surrounding the surface discontinuity prior to application of the reacting medium, and the reacting medium is applied to an area including both the surface discontinuity and the area surrounding the surface discontinuity.

7. The method of claim 5, wherein one of the liquid detection medium and the reacting medium is chemically alkaline, and the other of the liquid detection medium and the reacting medium is chemically acidic.

8. A method for detecting surface discontinuities in a surface of a test specimen without application of an external excitation energy to the specimen, the method comprising:

applying a detection medium to the test specimen wherein the detection medium enters at least one surface discontinuity in the test specimen; and

monitoring the surface of the test specimen for discontinuity signatures produced by the detection medium including monitoring the detection medium to detect a temperature differential indicative of a surface discontinuity in the test specimen;

wherein the discontinuity signatures comprise a warm signature emitted by the detection medium that has entered the surface discontinuity, and the warm signature is detected relative to a cooler signature measured on an area of the test specimen surrounding the surface discontinuity; and

the warm signature comprises the result of an exothermic reaction, and including application of a reacting medium to the detection medium to produce the exothermic reaction.

9. The method of claim 8, wherein the monitoring comprises thermally monitoring the detection medium by acquiring infrared images of the test specimen and detection medium.

10. The method of claim 8, wherein the detection medium is substantially removed from an area surrounding the surface discontinuity prior to application of the action reacting medium, and the reacting medium is applied to an area including both the surface discontinuity and the area surrounding the surface discontinuity.

11. The method of claim 8, wherein the discontinuity comprises a crack in the surface of the test specimen and the detection medium comprises a liquid detection medium that enters the crack through capillary action.