Connector assemblies for use with implantable medical devices

• US 8,167,660 B2
• Filed: 09/07/2010
• Issued: 05/01/2012
• Est. Priority Date: 09/04/2009
• Status: Active Grant

• Current Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Original Assignee: Bal Seal Engineering Incorporated (Kaman Corporation)
• Inventors: Dilmaghanian, Farshid, Cook, Hugh, Poon, Daniel D., Madanipour, Shahriar Sean, Sjostedt, Rob, Nissim, Bill
• Primary Examiner(s): Dinh, Phuong
• Application Number:
  US12/876,775
• Publication Number:
  US 20110059639A1
• Time in Patent Office: 602 Days
• Field of Search: 439/659, 439/669
• US Class Current: 439/669
• CPC Class Codes: A61N 1/3752 Details of casing-lead connections
• CPC Class Codes: H01R 13/5219 Sealing means between coupling parts, e.g. interfacial seal
• CPC Class Codes: H01R 2201/12 for medicine and surgery
• CPC Class Codes: H01R 24/58 Contacts spaced along longitudinal axis of engagement
• CPC Class Codes: H01R 43/20 for assembling or disassembling contact members with insulating base, case or sleeve
• CPC Class Codes: Y10T 29/49208 by assembling plural parts

Abstract

Connector assemblies for use to concurrently transmit multiple signals or sources. The connector assemblies are generally formed by coupling a plurality of ring contacts, sealing rings, and spring contact elements together with at least one holding ring to form a connector having a common bore for receiving a lead cable. Contact grooves or spring chambers for positioning the spring contact elements are formed in part by assembling multiple components together. The connector assemblies may be used in a number of industries and applications.

Claims

1. A connector assembly, comprising:

a plurality of electrically conductive ring contact elements arranged coaxially, each ring contact element including an annular groove about its inner circumference;

a plurality of electrically conductive garter-type spring contact elements positioned within the grooves; and

a plurality of electrically non-conductive seal rings interposed between adjacent ones of the ring contact elements and arranged coaxially therewith;

wherein the ring contact elements and the seal rings engage one another in an interlocking snap fit fashion to resist axial separation of the ring contact elements and the seal rings from one another in the absence of applied compression.

2. The connector assembly of claim 1, wherein each seal ring comprises pockets that receive thickened portions of the ring contact elements to achieve the interlocking.

3. The connector assembly of claim 1, wherein the contact rings and seal rings include interlocking annular flanges and grooves.

4. The connector assembly of claim 1, wherein the assembly is configured to receive a medical lead cable including a lead body for carrying a plurality of electrode leads, each lead including electrode terminals for providing electrical stimulation to body tissues at a stimulation site.

5. The connector assembly of claim 1, further comprising first and second holding rings positioned at opposite ends of the assembly and arranged coaxially with the ring contact elements.

6. The connector assembly of claim 1, wherein each seal ring includes a portion that protrudes outwardly beyond outer surfaces of the contact rings.

7. A connector assembly, comprising:

a plurality of electrically conductive ring contact elements arranged coaxially, each ring contact element including an inner annular groove about an inner circumference and an outer annular groove about an outer surface;

a plurality of electrically conductive spring contact elements positioned within the inner annular grooves; and

a plurality of electrically non-conductive seal rings interposed between adjacent ones of the ring contact elements and arranged coaxially therewith;

wherein each of the seal rings protrudes radially beyond outer surfaces of the ring contact elements; and

wherein the outer annular groove of each ring contact element aligns with an inwardly extending annular flange on an inner surface of each ring contact element.

8. The connector assembly of claim 7, wherein protruding portions of the seal rings are configured to bear against inner surfaces of a pre-molded header in sealing engagement therewith.

9. The connector assembly of claim 7, wherein the contact rings and seal rings include interlocking annular flanges and grooves.

10. The connector assembly of claim 7, wherein the outer annular groove of each ring contact element is located closer to one end of the ring contact element than another end.

11. The connector assembly of claim 10, wherein the inner annular groove of each ring contact element is defined by two inwardly extending annular flanges.

12. The connector assembly of claim 7, wherein each of the seal rings includes an inwardly extending annular flange having undercuts on either side.

13. The connector assembly of claim 7, wherein the assembly is configured to receive a medical lead cable including a lead body for carrying a plurality of electrode leads, each lead including electrode terminals for providing electrical stimulation to body tissues at a stimulation site.

14. The connector assembly of claim 7, further comprising first and second holding rings positioned at opposite ends of the assembly and arranged coaxially with the ring contact elements.

15. A method of assembling a connector assembly, the method comprising:

positioning a plurality of electrically conductive garter-type spring contact elements within grooves of a plurality of electrically conductive ring contact elements;

interlocking a first seal ring with a first one of the ring contact elements such that the first seal ring and the first ring contact element are coaxial, the first seal ring being electrically non-conductive; and

interlocking successive seal rings and ring contact elements in coaxial alignment with a snap fit engagement, and with the seal rings interposed between adjacent ones of the ring contact elements, until a desired number of ring contact elements have been added;

wherein the interlocked seal rings and ring contact elements resist separation of the ring contact elements and the seal rings from one another in the absence of applied compression.

16. The method of claim 15, further comprising interlocking a first holding ring in coaxial alignment with the first seal ring and opposite the first ring contact element.

17. The method of claim 16, further comprising interlocking a second holding ring with a last added one of the ring contact elements and in coaxial alignment therewith.

18. The method of claim 15, further comprising interlocking a first insulating ring with the first contact ring and the first insulating ring surrounding the first seal ring.

19. The method of claim 18, wherein the first insulating ring is constructed of a rigid plastic.

20. The method of claim 15, further comprising performing the method by hand without tools.