Ostomy bag mounting structure

• US 8,167,859 B2
• Filed: 04/21/2008
• Issued: 05/01/2012
• Est. Priority Date: 04/23/2007
• Status: Expired due to Fees

• Current Assignee: Polyzen Incorporated (Compagnie Generale DES Etablissements Michelin SCA)
• Original Assignee: Polyzen Incorporated (Compagnie Generale DES Etablissements Michelin SCA)
• Inventors: Shah, Tilak M., Hege, Dylan, Crews, Jessica K.
• Primary Examiner(s): Zalukaeva, Tatyana
• Assistant Examiner(s): Chapman, Ginger T
• Application Number:
  US12/106,743
• Publication Number:
  US 20080262449A1
• Time in Patent Office: 1,471 Days
• Field of Search: 604/339, 604/352, 604/382, 604/103.3, 604/343, 604/327, 604/328, 604/332, 604/338, 604/103.03
• US Class Current: 604/339
• CPC Class Codes: A61F 5/445 Colostomy, ileostomy or urethrostomy devices A61F5/441, A61F5/442, A61F5/443 take precedence
• CPC Class Codes: B29C 2791/006 Using vacuum
• CPC Class Codes: B29C 51/10 Forming by pressure difference, e.g. vacuum
• CPC Class Codes: B29C 51/267 Two sheets being thermoformed in separate mould parts and joined together while still in the mould B29C49/0691 takes precedence
• CPC Class Codes: B29C 53/34 Rim rolling of tube ends B29C57/12
• CPC Class Codes: B29C 65/02 by heating, with or without pressure
• CPC Class Codes: B29C 65/04 Dielectric heating, e.g. high-frequency welding , i.e. radio frequency welding of plastic materials having dielectric properties, e.g. PVC
• CPC Class Codes: B29C 65/08 using ultrasonic vibrations non-plastics element to plastics elements B29C65/645
• CPC Class Codes: B29C 65/16 Laser beams
• CPC Class Codes: B29C 65/20 with direct contact, e.g. using "mirror"
• CPC Class Codes: B29C 65/222 comprising at least a single heated wire
• CPC Class Codes: B29C 65/38 Impulse heating
• CPC Class Codes: B29C 65/5057 positioned between the surfaces to be joined B29C65/5035 takes precedence
• CPC Class Codes: B29C 66/1122 Single lap to lap joints, i.e. overlap joints B29C66/45, B29C66/472, B29C66/52272 take precedence
• CPC Class Codes: B29C 66/232 said joint lines being multiple and parallel, i.e. the joint being formed by several parallel joint lines
• CPC Class Codes: B29C 66/54 Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
• CPC Class Codes: B29C 66/547 Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles, e.g. endless tubes
• CPC Class Codes: B29C 66/71 characterised by the composition of the plastics material of the parts to be joined welding bar compositions B29C65/125
• CPC Class Codes: B29C 66/7234 comprising a barrier layer
• CPC Class Codes: B29C 66/73921 characterised by the materials of both parts being thermoplastics
• CPC Class Codes: B29C 67/0018 : Turning tubes inside out for lining internal surfaces B29C63/36
• CPC Class Codes: B29K 2009/00 : Use of rubber derived from conjugated dienes, as moulding material
• CPC Class Codes: B29K 2021/003 : Thermoplastic elastomers
• CPC Class Codes: B29K 2023/04 : Polymers of ethylene
• CPC Class Codes: B29K 2023/06 : PE, i.e. polyethylene
• CPC Class Codes: B29K 2023/10 : Polymers of propylene
• CPC Class Codes: B29K 2023/12 : PP, i.e. polypropylene
• CPC Class Codes: B29K 2027/06 : PVC, i.e. polyvinylchloride
• CPC Class Codes: B29K 2027/18 : PTFE, i.e. polytetrafluorethene , e.g. ePTFE, i.e. expanded polytetrafluorethene
• CPC Class Codes: B29K 2075/00 : Use of PU, i.e. polyureas or polyurethanes or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2077/00 : Use of PA, i.e. polyamides, e.g. polyesteramides or derivatives thereof, as moulding material
• CPC Class Codes: B29K 2101/12 : Thermoplastic materials
• CPC Class Codes: B29K 2995/0067 : non-permeable
• CPC Class Codes: B29K 2995/0069 : non-permeable
• CPC Class Codes: B29L 2009/00 : Layered products
• CPC Class Codes: B29L 2022/022 : Balloons
• CPC Class Codes: B29L 2031/7148 : Blood bags, medical bags
• CPC Class Codes: B29L 2031/7542 : Catheters

Abstract

A mounting structure for installation at a corporeal port opening. The mounting structure includes a reentrant tube on an exterior surface of which is disposed at least one balloon, with a proximal everted portion of the tubing extending from the distal portion of the tubing, with a gas flow passage associated with the tubing, for selective inflation of the balloon. A vacuum thermoforming process for making such mounting structure is described. The mounting structure is useful employed for anchoring of a therapeutic device such as an ostomy bag at a corresponding port of the body, with the balloon(s) of the device providing effective anchoring of the mounting structure and permitting the mounting structure to be comfortably worn by a patient during therapeutic intervention.

Claims

1. A mounting structure formed of a thermoplastic polymeric thin-film material for installation at a corporeal port opening, said mounting structure including a thermoplastic polymeric thin-film balloon and tube assembly comprising at least one balloon communicating with distal and proximal tube segments, said balloon and tube assembly including twin sheets of said thermoplastic polymeric thin-film material that are leak-tightly welded at edge seams to one another and include in each sheet at least one balloon half-section, wherein each balloon half-section communicates with distal and proximal tube segment half-sections, wherein said balloon and tube assembly comprises at least one balloon through which one of the distal and proximal tube segments communicating with the balloon extends, through an interior volume of the balloon and through the other of said distal and proximal tube segments, so that the balloon is internally supported only by the one of the distal and proximal tube segments extending through its interior volume in said assembly, and wherein ribs on said tube segments are oriented longitudinally thereon, said mounting structure further including a gas flow passage, for selective inflation of the balloon.

2. The mounting structure of claim 1, comprising a single balloon.

3. The mounting structure of claim 1, comprising two balloons, in spaced-apart relationship to one another.

4. The mounting structure of claim 1, wherein said thermoplastic polymeric thin-film material comprises a polymer selected from the group consisting of polyethylene, polytetrafluoroethylene, polypropylene, polyurethane, polyvinylchloride, polyamide, polyether amide elastomer, styrenic elastomer, styrene isoprene butadiene (SIB)/styrene ethylene butadiene (SEB), and copolymers of monomers of the foregoing.

5. The mounting structure of claim 1, wherein said thermoplastic polymeric thin-film material comprises a thermoplastic elastomer (TPE) material.

6. The mounting structure of claim 1, wherein said thermoplastic polymeric thin-film material comprises a laminate.

7. The mounting structure of claim 6, wherein said a laminate comprises a barrier film, tie layer, and exterior layer.

8. The mounting structure of claim 1, wherein said tubing is coupled with an ostomy bag.

9. The mounting structure of claim 1, wherein said thermoplastic polymeric thin-film material has a thickness of less than 10 mils.

10. A method of making the mounting structure of claim 1 for installation at a corporeal port, said method comprising vacuum thermoforming each of two sheets of thermoplastic polymeric thin-film material to form a balloon half-section on each of said two sheets, welding said two sheets to one another to form a tube communicating with a balloon constituted by said balloon half-sections, wherein the tube has distal and proximal portions extending from said balloon, and everting the tube to insert one of the distal and proximal portions through the other one of said portions so as to protrude therefrom, with the balloon circumscribing a reentrant portion of the inserted one of the distal and proximal portions, so that such portions are arranged as coaxial tube segments in relation to one another.

11. The method of claim 10, wherein said welding comprises radiofrequency welding.

12. The method of claim 10, wherein said welding comprises ultrasonic welding.

13. The method of claim 10, wherein said welding comprises impulse heat sealing.

14. The method of claim 10, wherein said vacuum thermoforming is carried out to form two balloon half-sections on each of said two sheets.

15. The method of claim 14, wherein welding of the two sheets forms two balloons communicating with the tube, wherein the balloons are spaced apart from one another with an intermediate section of said tube therebetween.

16. The method of claim 10, wherein said two sheets are formed of a thermoplastic polymeric thin-film material.

17. The method of claim 16, wherein said thermoplastic polymeric thin-film material comprises a polymer selected from the group consisting of polyethylene, polytetrafluoroethylene, polypropylene, polyurethane, polyvinylchloride, polyamide, polyether amide elastomer, styrenic elastomer, styrene isoprene butadiene (SIB)/styrene ethylene butadiene (SEB), and copolymers of monomers of the foregoing.

18. The method of claim 16, wherein said thermoplastic polymeric thin-film material comprises a thermoplastic elastomer (TPE) material.

19. The method of claim 16, wherein said thermoplastic polymeric thin-film material comprises a laminate.

20. The method of claim 19, wherein said a laminate comprises a barrier film, tie layer, and exterior layer.

21. The method of claim 10, further comprising installing said mounting structure at a corporeal port.

22. The method of claim 21, further comprising coupling said tube with an ostomy bag.

23. The mounting structure of claim 1, wherein said one of the distal and proximal tube segments extending through the other of said distal and proximal tube segments includes on a facing surface thereof longitudinally oriented ribs or luminal passages therebetween.

24. The mounting structure of claim 1, including an integral flange comprising a partial balloon structure.

25. The mounting structure of claim 23, wherein said ribs or luminal passages are adapted to be inflated in use.

26. The mounting structure of claim 25, wherein said ribs or luminal passages are inflated with an inflation medium.

27. The mounting structure of claim 26, wherein said inflation medium comprises air or water.

28. The mounting structure of claim 1, comprising a single balloon, distal and proximal tube segments, and a flange.

29. The mounting structure of claim 1, comprising a double balloon, with overlapped distal and proximal tube segments therebetween.

30. The mounting structure of claim 29, wherein one of said overlapped distal and proximal tube segments on a facing surface thereof is reinforced by longitudinally oriented ribs or lumens.

31. The mounting structure of claim 29, further comprising a flange comprising a partial balloon structure.