Sideband energy ratio method for gear mesh fault detection

• US 8,171,797 B2
• Filed: 09/23/2010
• Issued: 05/08/2012
• Est. Priority Date: 09/23/2010
• Status: Active Grant

• Current Assignee: Baker Hughes, a GE Company, LLC (Baker Hughes Company)
• Original Assignee: General Electric Company
• Inventors: Hatch, Charles Terrance, Hess, Dustin Delany, Weiss, Adam Anthony, Woodson, Summer, Kalb, Matthew Benjamin
• Primary Examiner(s): Noland, Thomas P
• Application Number:
  US12/888,842
• Publication Number:
  US 20120073364A1
• Time in Patent Office: 593 Days
• Field of Search: 735/79, 735/93, 735/87, 731/62, 702/34, 702/FOR.126, 702/FOR.168
• US Class Current: 73/587
• CPC Class Codes: G01H 1/003 of rotating machines G01H1/10 takes precedence
• CPC Class Codes: G01M 13/021 Gearings
• CPC Class Codes: G01M 13/028 Acoustic or vibration analysis

Abstract

Disclosed is a method for assessing deterioration in a gearbox. Data is obtained from an operating gearbox regarding harmonic frequencies and their related sidebands generated as a consequence of the gearbox operation. In a first embodiment, a Sideband Energy Ratio (SER) is calculated by dividing the amplitude of the sum of sideband signals associated with a harmonic to the amplitude of the harmonic. In a second embodiment, a SER is calculated based on sideband amplitudes associated with adjacent harmonics. The ratio may be monitored over time or compared to one or more values to provide an indication of deterioration.

Claims

1. A method for assessing deterioration in a machine, comprising:

calculating the ratio of summed sideband amplitudes to their center harmonic frequency amplitude produced in the operating machine; and

,

evaluating the ratio over at least one of a time period or ratio value.

2. The method of claim 1, wherein the center harmonic frequency corresponds to a first harmonic gear mesh frequency.

3. The method of claim 1, wherein the center harmonic frequency corresponds to a second harmonic gear mesh frequency.

4. The method of claim 1, wherein the center harmonic frequency corresponds to a third harmonic gear mesh frequency.

5. The method of claim 1, wherein the ratio center harmonic is a first predetermined harmonic frequency, further comprising:

calculating the ratio of summed sideband amplitudes to their center harmonic frequency amplitude produced in an operating gearbox at a harmonic frequency adjacent the first predetermined harmonic frequency;

calculating a second ratio by dividing the ratio calculated using the first predetermined harmonic by the ratio calculated using the harmonic frequency adjacent the first predetermined harmonic frequency; and

,

evaluating the second ratio over at least one of time or value.

6. The method of claim 5, wherein the first predetermined harmonic frequency corresponds to the first harmonic frequency of the operating apparatus, and wherein the harmonic frequency adjacent the first predetermined harmonic frequency corresponds to the second harmonic frequency of the operating apparatus.

7. The method of claim 5, wherein the first predetermined harmonic frequency corresponds to the second harmonic frequency of the operating apparatus, and wherein the harmonic frequency adjacent the second predetermined harmonic frequency corresponds to the third harmonic frequency of the operating apparatus.

8. The method of claim 1, further comprising:

obtaining sensor timebase waveforms; and

,

calculating a Fast Fourier Transform for the waveforms.

9. The method of claim 1, wherein summed sideband amplitudes comprise the sum of the amplitudes of sidebands on both sides of their center harmonic frequency.

10. The method of claim 1, further comprising:

monitoring the ratio over a predetermined period of time; and

,

comparing the ratio to predetermined values.

11. The method of claim 1, further comprising:

monitoring the ratio over a predetermined period of time; and

,

comparing the rate of change of the ratio to predetermined values.

12. A system for assessing deterioration in a machine, comprising:

means for calculating the ratio of summed sideband amplitudes associated with first and second predetermined adjacent mesh harmonics produced in the operating machine;

means for evaluating the ratio over at least one of a time period or ratio value; and

,

means for displaying results of the evaluation.

13. The system of claim 12, wherein the summed sideband amplitudes are associated with the first and second mesh harmonics.

14. The system of claim 12, wherein the summed sideband amplitudes are associated with the second and third mesh harmonics.

15. The system of claim 12, wherein the summed sideband amplitudes comprise the sum of sidebands on both sides of their associated mesh harmonic.