Apparatus for microwave heating of a planar product including a multi-segment waveguide element

• US 8,173,943 B2
• Filed: 09/14/2009
• Issued: 05/08/2012
• Est. Priority Date: 09/11/2008
• Status: Expired due to Fees

• Current Assignee: Raute Oyj
• Original Assignee: Raute Oyj
• Inventors: Ristola, Pete, Vilo, Jaakko, Piotrowski, Jerzy
• Primary Examiner(s): LEE, BENNY T
• Application Number:
  US12/559,129
• Publication Number:
  US 20100060391A1
• Time in Patent Office: 967 Days
• Field of Search: 219/690, 219/697, 219/695, 219/686, 219/693, 333/21.R, 333/125, 333/137, 333/34, 333/239, 333/248
• US Class Current: 219/690
• CPC Class Codes: H01P 5/024 between hollow waveguides
• CPC Class Codes: H05B 6/701 using microwave applicators
• CPC Class Codes: H05B 6/707 using waveguides

Abstract

The invention relates to a microwave waveguide element for matching a standard waveguide input port to an enlarged waveguide output port. In the waveguide element, a plurality of intermediate waveguide segments is cascaded in the propagation direction of the microwave energy to first split the waveguide element into two symmetrical waveguide branches and then combine the branches at the output port. Thus, the width of the waveguide element is gradually enlarged and the input port is matched to the output port. The intermediate waveguide segments are preferably dimensioned such that respective characteristic impedances are approximately matched with each other for the fundamental mode.

Claims

1. A waveguide element, wherein the waveguide element is in form of a rectangular pipe made of electrically conducting material, the waveguide element comprising

an input port having a standard rectangular cross-section with the width of the input port being b_A in a direction of an electric field of the fundamental mode propagating in the waveguide element, the direction of the electric field being perpendicular to a propagation direction of a microwave power,

an output port having an enlarged rectangular cross-section, the width of the output port being C*b_A in the direction of the electric field of the fundamental mode, wherein C is an enlargement factor greater than one,

a plurality of intermediate waveguide segments cascaded in the propagation direction of the microwave power and arranged to split the waveguide element into two symmetrical waveguide branches which are combined at the output port, the waveguide branches terminating to symmetrical horn-shaped waveguide segments of width C*b_A/2 which are arranged to open to the output port, and wherein each one of the intermediate waveguide segments comprise

a first intermediate waveguide segment having width b_B in the direction of the electric field of the fundamental mode, wherein b_B>

b_A,

a second intermediate waveguide segment having width b_C in the direction of the electric field of the fundamental mode, wherein b_C>

b_B,

third and fourth intermediate waveguide segments located in parallel to each other with a spacing b_G to form first segments of said symmetrical waveguide branches, the third and fourth intermediate waveguide segments each having width b_D in the direction of the electric field of the fundamental mode, wherein (2*b_D+b_G)>

b_C.

2. A waveguide element according to claim 1, wherein each one of the symmetrical horn-shaped waveguide segments has enlargening shape in a plane of the electric field of the fundamental mode.

3. A waveguide element according to claim 2, wherein respective ones of the horn-shaped symmetrical waveguide segments are attached to the third and fourth intermediate waveguide segments at first ends thereof, and to the output port at opposite ends thereof.

4. A waveguide element according to claim 1, wherein a length of each of the second plurality of intermediate waveguide segments in the propagation direction of the microwave power is approximately equal to a quarter wavelength of the fundamental mode in the waveguide.

5. A waveguide element according to claim 1, wherein a length of each of the symmetrical horn-shaped waveguide segments in the propagation direction of the microwave power is approximately equal to a half wavelength of the fundamental mode in the waveguide.

6. A waveguide element according to claim 1, wherein the widths b_A, b_B, b_C and b_D are dimensioned such that respective characteristic impedances are approximately matched with each other for the fundamental mode.

7. A waveguide element according to claim 1, wherein C*b_A is within a range from 30 centimeters up to at least 70 centimeters.

8. An apparatus for microwave heating of a planar product, said apparatus comprising

i) a first waveguide element in form of a rectangular pipe made of electrically conducting material,

the first waveguide element further comprising

an input port having a standard rectangular cross-section with the width of the input port being b_A in a direction of an electric field of the fundamental mode propagating in the waveguide element, the direction of the electric field being perpendicular to a propagation direction of a microwave power,

an output port having an enlarged rectangular cross-section, the width of the output port being C*b_A in the direction of the electric field of the fundamental mode, wherein C is an enlargement factor greater than one,

a plurality of intermediate waveguide segments cascaded in the propagation direction of the microwave power and arranged to split the waveguide element into two symmetrical waveguide branches which are combined at the output port, the waveguide branches terminating to symmetrical horn-shaped waveguide segments of width C*b_A/2 which are arranged to open to the output port, and wherein each one of the intermediate waveguide segments comprise

a first intermediate waveguide segment having width b_B in the direction of the electric field of the fundamental mode, wherein b_B>

b_A,

a second intermediate waveguide segment having width b_C in the direction of the electric field of the fundamental mode, wherein b_C>

b_B,

third and fourth intermediate waveguide segments located in parallel to each other with a spacing b_G to form first segments of said symmetrical waveguide branches, the third and fourth intermediate waveguide segments each having width b_D in the direction of the electric field of the fundamental mode, wherein (2*b_D+b_G)>

b_C,

ii) a feeding waveguide having said standard rectangular cross-section and being connected to said input port of the first waveguide element, and

iii) a heating cavity having said second rectangular cross-section and being connected to said output port of the first waveguide element.

9. An apparatus as claimed in claim 8, comprising a further waveguide element having the same structure as said first waveguide element, a further feeding waveguide having said standard rectangular cross-section and being connected to an input port of the further waveguide element, and a further heating cavity having said second rectangular cross-section and being connected to an output port of the further waveguide element, wherein the heating cavities are provided side-by-side and attached to each other for heating planar products twice as wide as a single cavity.