Cassette for a hidden injection needle

• US 8,177,749 B2
• Filed: 05/20/2008
• Issued: 05/15/2012
• Est. Priority Date: 05/20/2008
• Status: Active Grant

• Current Assignee: Avant Medical Corporation
• Original Assignee: Avant Medical Corporation
• Inventors: Slate, John B., Burk, Michael W., Koerner, Richard J., Magers, Corey M., Barnes, Andrew C.
• Primary Examiner(s): Lucchesi, Nicholas
• Assistant Examiner(s): MATNEY, BROOKE MARIE
• Application Number:
  US12/123,888
• Publication Number:
  US 20090292246A1
• Time in Patent Office: 1,456 Days
• Field of Search: 604/131, 604/187, 604/167, 604/95.01, 604/195, 604/197, 604/198, 604/110, 604/192, 606/167, 128/DIG.1
• US Class Current: 604/131
• CPC Class Codes: A61M 2005/208 Release is possible only when device is pushed against the skin, e.g. using a trigger which is blocked or inactive when the device is not pushed against the skin
• CPC Class Codes: A61M 2005/31588 electrically driven
• CPC Class Codes: A61M 2205/50 with microprocessors or computers
• CPC Class Codes: A61M 2205/6045 having complementary physical shapes for indexing or registration purposes
• CPC Class Codes: A61M 5/20 Automatic syringes, e.g. with automatically actuated piston rod, with automatic needle injection, filling automatically A61M5/142 , A61M5/46 take precedence; hypodermic projectiles F42B12/54
• CPC Class Codes: A61M 5/326 Fully automatic sleeve extension, i.e. in which triggering of the sleeve does not require a deliberate action by the user

Abstract

A system for injecting a fluid medicament into a patient includes a drive mechanism, and a cassette loaded with a pre-filled hypodermic syringe. When the cassette is loaded, the syringe is held firmly inside and the cassette can be selectively engaged with the drive mechanism. The drive mechanism has two motors. A first motor initially moves the hypodermic syringe from a position inside the cassette where its needle is concealed, to a position where the needle extends from the cassette for insertion into a patient for an injection. With the needle inserted, a second motor pushes the syringe stopper to expel a fluid medicament from the syringe. After an injection, the first motor withdraws the syringe back into concealment inside the cassette, to again firmly hold the syringe on the cassette. The cassette and syringe, in combination, can then be removed from the drive mechanism and discarded.

Claims

1. A system for injecting a fluid medicament into a patient, the system comprising:

a drive mechanism;

a hypodermic syringe pre-filled with the fluid medicament; and

a cassette for receiving and holding the hypodermic syringe;

wherein the drive mechanism comprises a cradle, a first motor, and a second motor;

wherein the syringe comprises a needle, and a stopper for expelling the medicament from the syringe through the needle;

wherein the first motor of the drive mechanism is for moving the syringe in the cassette between a first position and a second position when the cassette is mounted in the cradle of the drive mechanism, the first position being a proximal position for hiding the syringe needle inside the cassette, and the second position being a distal position where the needle extends from the cassette for injection of the medicament;

wherein the second motor is for pushing the stopper to expel the medicament from the syringe while the syringe is in the distal position; and

wherein the cassette comprises;

an inner sleeve for holding the syringe

an outer sleeve comprising a hollow tube having a wall defining an axis, and having a first end and a second end, with the wall of the tube having a longitudinal slot extending between the first and second ends of the tube, the outer sleeve for supporting the inner sleeve during movement of the inner sleeve thereon between the proximal position and the distal position, with the inner sleeve being selectively engaged with the outer sleeve to firmly hold the inner sleeve in the proximal position, and engageable with the first motor of the drive mechanism for release of the inner sleeve from the outer sleeve and subsequent movement of the syringe with the inner sleeve between the proximal position and the distal position;

a resilient arm formed on the wall of the outer sleeve with a detent formed on the arm, the arm being biased to extend the detent into the slot of the outer sleeve; and

a projection extending radially outward from the inner sleeve and into the slot of the outer sleeve for selective engagement with the detent of the outer sleeve.

2. A system as recited in claim 1 further comprising a pair of resilient arms, wherein the arms are opposite each other across the slot for concerted engagement with the projection on the inner sleeve.

3. A system as recited in claim 1 further comprising:

a protective cover positioned over the needle of the syringe; and

a cap engageable with the protective cover for subsequent removal of the protective cover with the cap when the cap is removed from the outer sleeve.

4. A system as recited in claim 1 further comprising an adhesive on the cassette to hold the hypodermic syringe in the proximal position for selective release therefrom, and re-engagement therewith, in response to action of the drive mechanism.

5. A system as recited in claim 1 further comprising a resilient bump formed on the cassette to hold the syringe in the proximal position, and to release the syringe therefrom in response to action of the drive mechanism.

6. A system for expelling a fluid medicament from a pre-filled hypodermic syringe, wherein the syringe has a needle and a stopper for expelling the medicament from the syringe through the needle, the system comprising:

a cassette for holding the syringe in a first position to hide the needle,

a cradle for receiving the cassette;

a first motor for moving the syringe from the first position to a second position wherein the needle extends from the cassette for injection of the medicament; and

a second motor for pushing the stopper to expel the medicament from the syringe while the syringe is in the second position;

wherein the cassette comprises;

an inner sleeve for holding the syringe;

an outer sleeve for supporting the inner sleeve during movement of the inner sleeve thereon between the first position and the second position, the outer sleeve comprising a hollow tube having a wall defining an axis, and having a first end and a second end, with the wall of the tube having a longitudinal slot extending between the first and second ends of the tube; and

a resilient arm formed on the wall of the outer sleeve with a detent formed on the arm, the arm being biased to extend the detent into the slot of the outer sleeve; and

a projection extending radially outward from the inner sleeve and into the slot of the outer sleeve for selective engagement with the detent of the outer sleeve; and

wherein the first and second motors form a drive mechanism, the inner sleeve being selectively engaged with the outer sleeve to firmly hold the inner sleeve in the first position, and engageable with the drive mechanism for release of the inner sleeve from the outer sleeve and subsequent movement of the syringe with the inner sleeve between the first position and the second position.