Stent delivery apparatus and method

• US 8,177,831 B2
• Filed: 02/07/2008
• Issued: 05/15/2012
• Est. Priority Date: 12/03/2001
• Status: Active Grant

• Current Assignee: JW Medical Systems Ltd
• Original Assignee: XTENT, Inc.
• Inventors: Andreas, Bernard
• Primary Examiner(s): WOO, JULIAN W
• Application Number:
  US12/027,447
• Publication Number:
  US 20080125850A1
• Time in Patent Office: 1,559 Days
• Field of Search: 623/1.11, 623/1.12, 604/96.01
• US Class Current: 623/1.12
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/826 more than one stent being applied sequentially
• CPC Class Codes: A61F 2002/828 Means for connecting a plurality of stents allowing flexibility of the whole structure
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/9155 Adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91558 connected peak to peak

Abstract

Apparatus and methods for stent delivery provide for dilatation at a treatment site as well as stent delivery, using the same stent delivery apparatus. Apparatus generally include a catheter having at least one expandable member, at least one stent positionable thereon, and a sheath disposed over the expandable member and the stent. Some embodiments include separate expandable members for dilatation of a lesion and for stent expansion, while other embodiments use the same expandable member for both. In some embodiments a stent includes multiple separable stent segments. In various embodiments, self-expanding stents may be used. Methods involve positioning a stent delivery device at a treatment site, expanding an expandable member to dilate at least a portion of a lesion at the treatment site, and expanding (or allowing to expand) a stent at the treatment site.

Claims

1. A stent delivery device for delivering at least one stent to a treatment site, the device comprising:

a catheter shaft having a proximal end and a distal end;

an expandable member coupled with the catheter shaft near the distal end;

at least one stent slidably positionable on the expandable member; and

at least one axially movable sheath disposed over at least part of the expandable member and stent thereon, wherein;

the sheath is axially movable relative to the catheter shaft to expose at least a portion of the expandable member without exposing the stent;

the exposed portion of the expandable member is expandable to dilate a lesion at the treatment site without expanding the stent;

a length of the exposed portion of the expandable member is selected in situ; and

the sheath is also movable to expose at least a portion of the stent to allow it to expand.

2. A device as in claim 1, wherein the stent is self-expanding.

3. A device as in claim 1, further including a pusher member for advancing the stent along the expandable member.

4. A device as in claim 1, wherein the stent comprises a plurality of separable, self-expanding stent segments.

5. A device as in claim 4, wherein the sheath is configured to constrain expansion of a first plurality of the stent segments while allowing expansion of a second plurality of the stent segments.

6. A device as in claim 5, wherein the sheath further comprises at least one separation device for separating the first plurality of stent segments from the second plurality, thus allowing for expansion of a stent segment without interfering with adjacent stent segments.

7. A device as in claim 4, wherein the stent segments comprise a thermal shape memory material, and wherein the expandable member is configured to accept one or more heated or cooled fluids to change a temperature of the stent segments.

8. A stent delivery device for treating a target site in a vessel, the device comprising:

a catheter shaft having a proximal end and a distal end;

a stent expansion member coupled with the catheter shaft near the distal end;

a first stent slidably positionable on the expansion member and being deployable from the catheter shaft;

a second stent slidably positionable on the expansion member and being deployable from the catheter shaft independently of the first stent; and

a dilatation member for dilating the target site independently of deploying the first and second stents, the dilation member being independently expandable of the expansion member.

9. A stent delivery device for delivering at least one stem to a treatment site, the device comprising:

a catheter shaft having a proximal end and a distal end;

a stent expansion member coupled with the catheter shaft near the distal end;

at least one stent positionable on the stent expansion member;

at least one axially movable sheath disposed over at least part of the stem expansion member and stent thereon; and

a dilatation member coupled with the sheath for dilating one or more lesions at the treatment site, the dilation member being expandable beyond a diameter of the sheath to dilate the one or more lesions at the treatment site and the dilation member being independently expandable of the expansion member.

10. A device as in claim 9, wherein the stent comprises a plurality of separable stent segments.

11. A device as in claim 10, wherein the separable stent segments are axially movable along the stent expansion member.

12. A device as in claim 11, further comprising a pusher member for advancing the stem segments axially along the stent expansion member.

13. A device as in claim 10, wherein the sheath is configured to constrain expansion of a first portion of the stent expansion member and a first plurality of the stem segments while allowing expansion of a second portion of the stem expansion member and a second plurality of the stent segments.

14. A device as in claim 13, wherein the sheath further comprises at least one separation device for separating the first plurality of stent segments from the second plurality, thus allowing for expansion of a stent segment by the stent expansion member without interfering with adjacent stent segments.

15. A device as in claim 9, further including at least one inflation lumen for expanding the dilatation member.

16. A device as in claim 15, wherein the inflation lumen comprises a tubular member disposed concentrically over the sheath.

17. A device as in claim 15, wherein the inflation lumen comprises a tubular member coupled with and extending along the outer surface of the sheath.

18. A device as in claim 15, wherein the inflation lumen is disposed within a wall of the sheath.

19. A method for delivering at least one stent to a treatment site, the method comprising:

positioning a distal portion of a stent delivery catheter device at the treatment site, the stem delivery catheter comprising an expandable member and carrying at least one stent;

retracting a sheath disposed over the expandable member to expose at least a portion of the expandable member;

expanding the exposed portion of the expandable member to dilate at least a portion of a lesion at the treatment site;

selecting a deployable portion of the stent having a selected length; and

expanding the deployable portion of the stent at the treatment site, an undeployed portion of the stent remaining in the delivery catheter.

20. A method as in claim 19, further comprising positioning the deployable portion of the stem over the expandable member.

21. A method as in claim 19, wherein expanding the deployable portion of the stem comprises expanding the expandable member.

22. A method as in claim 19, wherein retracting the sheath also retracts the at least one stent relative to the expandable member.

23. A method as in claim 19, wherein the at least one stent comprises a plurality of stent segments, and wherein positioning at least the portion of the at least one stent over the expandable member comprises positioning at least one stent segment over the expandable member.

24. A method as in claim 23, wherein positioning the at least one stem segment over the expandable member comprises:

allowing the expandable member to return to an unexpanded form; and

retracting the unexpanded expandable member to a position within the at least one stent segment.

25. A method as in claim 24, further comprising retracting a sheath disposed over the expandable member and the plurality of stent segments to expose at least the portion of the expandable member and stent segments thereon.

26. A method for delivering at least one stent segment to a treatment site, the method comprising:

positioning a distal portion of a stent delivery catheter device at the treatment site, the stem delivery catheter carrying at least one stent segment and comprising an expandable member and sheath;

exposing a portion of the expandable member outside the sheath;

expanding at least a portion of the expandable member on the catheter device to dilate at least a portion of a lesion at the treatment site; and

retracting the sheath on the catheter device to expose at least a portion of the at least one stent from within the sheath, the portion self-expanding at the treatment site.

27. A method as in claim 26, wherein the at least one stent comprises a plurality of stent segments, and wherein retracting the sheath exposes at least one of the stem segments to self-expand at the treatment site.

28. A method as in claim 27, further comprising, after retracting the sheath:

positioning the expandable member within the at least one self-expanded stent segment; and

expanding at least a portion of the expandable member to further expand the stent segment.

29. A method as in claim 26, further comprising retracting the portion of the expandable member to a position within the sheath after the expanding step.

30. A method as in claim 26, further comprising passing a fluid through the expandable member while the at least one stent segment is disposed thereon, wherein the at least one stent segment comprises a thermal shape memory material, and wherein passing the fluid changes the temperature of the at least one stent segment.

31. A method as in claim 30, wherein the passed fluid is heated to a temperature higher than body temperature.

32. A method as in claim 30, wherein the passed fluid is cooled to a temperature lower than body temperature.

33. A method as in claim 30, wherein the portion of the expandable member is expanded using the fluid.