Implants and methods of use

• US 8,177,842 B2
• Filed: 03/03/2009
• Issued: 05/15/2012
• Est. Priority Date: 03/06/2008
• Status: Active Grant

• Current Assignee: Moirai Orthopaedics, LLC
• Original Assignee: Moirai Orthopaedics, LLC
• Inventors: Strzepa, Peter, Cook, Stephen D.
• Primary Examiner(s): Willse, David H
• Assistant Examiner(s): BLANCO, JAVIER G
• Application Number:
  US12/396,872
• Publication Number:
  US 20090228106A1
• Time in Patent Office: 1,169 Days
• Field of Search: None
• US Class Current: 623/14.12
• CPC Class Codes: A61F 2/30756 Cartilage endoprostheses A61F2/3603 takes precedence
• CPC Class Codes: A61F 2/38 for elbows or knees
• CPC Class Codes: A61F 2/3804 for elbows
• CPC Class Codes: A61F 2/40 for shoulders
• CPC Class Codes: A61F 2/4261 for wrists
• CPC Class Codes: A61F 2002/30112 Rounded shapes, e.g. with rounded corners
• CPC Class Codes: A61F 2002/30125 elliptical or oval
• CPC Class Codes: A61F 2002/30299 umbrella-shaped or mushroom-shaped
• CPC Class Codes: A61F 2002/30822 Circumferential grooves
• CPC Class Codes: A61F 2002/30878 with non-sharp protrusions, for instance contacting the bone for anchoring, e.g. keels, pegs, pins, posts, shanks, stems, struts
• CPC Class Codes: A61F 2230/0008 elliptical or oval
• CPC Class Codes: A61F 2230/0093 Umbrella-shaped, e.g. mushroom-shaped
• CPC Class Codes: A61F 2310/00011 Metals or alloys
• CPC Class Codes: A61F 2310/00161 Carbon; Graphite
• CPC Class Codes: A61F 2310/00173 Graphite
• CPC Class Codes: A61F 2310/00179 Ceramics or ceramic-like structures
• CPC Class Codes: A61F 2310/00574 Coating or prosthesis-covering structure made of carbon, e.g. of pyrocarbon
• CPC Class Codes: A61F 2310/00796 Coating or prosthesis-covering structure made of a phosphorus-containing compound, e.g. hydroxy(l)apatite
• CPC Class Codes: Y10S 623/908 Bone

Abstract

Implant devices, and method of using the same, are provided. The implant devices have circular, or oblong, articular ends. The articular ends have a convex upper face and a concave lower face, the convex upper face blending to the concave lower face, and the concave lower face having a curvature less than the curvature of the convex upper face. The implant devices further have a stem extending from the concave lower face away from the upper face, the stem having a maximum radius at the convex lower face and tapering to lesser radius along the length of the stem.

Claims

1. An articular cartilage implant comprising:

an articular end for repair of articular cartilage defects, said articular end having a circular perimeter defined by a diameter, a convex upper face, and a concave lower face, the convex upper face having a first spherical radius and the concave lower face having a second spherical radius,

wherein the first spherical radius ranges from about 25 to about 30 millimeters if the diameter is greater than about 17 millimeters,

wherein the first spherical radius ranges from about 30 to about 40 millimeters if the diameter is less than about 17 millimeters; and

a stem extending from the concave lower face away from the convex upper face along a vertical axis, the stem having a plurality of circular perimeters along the vertical axis,

wherein the stem has a first stem portion having a maximum stem circular perimeter extending at least one millimeter from the concave lower face away from the convex upper face along the vertical axis, the maximum stem circular perimeter being less than the articular end circular perimeter, and a second stem portion extending from the first stem portion away from the convex upper face along the vertical axis, the second stem portion having a plurality of second stem portion circular perimeters decreasing in stem diameter from the maximum stem circular perimeter of the first stem portion to a lesser second stem portion circular perimeter along the vertical axis of the stem; and

wherein the stem has a plurality of circumferential grooves, wherein each circumferential groove extends continuously around at least one of the plurality of second stem portion circular perimeters, wherein at least one circumferential groove is defined between two adjacent second stem portion circular perimeters and has a shape of a partial, non-planar torus extending radially inward of the adjacent second stem portion circular perimeters, wherein the at least one circumferential groove blends into at least one of the two adjacent second stem portion circular perimeters,

wherein the stem blends into the concave lower face, and

wherein the articular end and the stem each consist essentially of;

a graphite core and a pyrocarbon coating.

2. The implant of claim 1, wherein the first stem portion has a length ranging from about one millimeter to about five millimeters;

and the second stem portion has a length ranging from about two millimeters to about fifteen millimeters.

3. The implant of claim 1, wherein the diameter ranges from about 17.5 millimeters to about 20 millimeters and the first spherical radius ranges from about 25 millimeters to about 30 millimeters.

4. The implant of claim 1, wherein the diameter ranges from about 10 millimeters to about 15 millimeters and the first spherical radius ranges from about 30 millimeters to about 40 millimeters.

5. The implant of claim 1, wherein the first spherical radius is lesser than the second spherical radius if the diameter is greater than about 17 millimeters.

6. The implant of claim 5, wherein the first spherical radius is about 28 millimeters, the second spherical radius is about 29.5 millimeters and the diameter is greater than about 17 millimeters.

7. The implant of claim 1, wherein the first spherical radius is greater than the second spherical radius if the diameter is less than about 17 millimeters.

8. The implant of claim 7, wherein the first spherical radius is about 32 millimeters, the second spherical radius is about 29.5 millimeters and the diameter is less than about 17 millimeters.

9. The implant of claim 1, wherein the diameter is greater than about 17 millimeters, the first spherical radius is about 28 millimeters, the second spherical radius is about 29.5, the convex upper face and the concave lower face are separated by about 2.5 millimeters along a vertical axis of symmetry of the implant, and the center of curvature of the first spherical radius and a center of curvature of the second spherical radius align with the vertical axis of symmetry of the implant.

10. The implant of claim 1, wherein the diameter is less than about 17 millimeters, the first spherical radius is about 32 millimeters, the second spherical radius is about 29.5 and the first spherical radius is about concentric with the second spherical radius.

11. The implant of claim 1, wherein the circumferential grooves are defined by a partial torus having a tubular radius of from about 0.25 millimeters to about 1.5 millimeters, and the circumferential grooves are spaced apart at a distance of from about 1 millimeter to about 3 millimeters from each other.

12. The implant of claim 1, wherein the pyrocarbon coating has an elastic modulus ranging from about 15 GPa to about 22 GPa, and the pyrocarbon coating has an average thickness ranging from about 100 to about 1000 microns.

13. The implant of claim 12, wherein the pyrocarbon coating has an elastic modulus of about 20 GPa and a strength of at least 400 MPa.

14. The implant of claim 1, wherein the upper face and circular perimeter of the articular end are polished, and the lower face and stem are coated with hydroxyapatite.