Appliance control knob providing illuminated setting indication

• US 8,178,805 B2
• Filed: 01/13/2010
• Issued: 05/15/2012
• Est. Priority Date: 01/19/2009
• Status: Active Grant

• Current Assignee: Illinois Tool Works Inc.
• Original Assignee: Illinois Tool Works Inc.
• Inventors: Larson, Eric K., Barrena, Juan J., Romo, Mark A., Tucker, Andy W., MacDonald, James J. Jr.
• Primary Examiner(s): LEON MUNOZ, EDWIN A
• Application Number:
  US12/686,736
• Publication Number:
  US 20100181174A1
• Time in Patent Office: 853 Days
• Field of Search: 200/37.R, 200/336, 200/11.R, 200/11.B, 200/11.C, 200/11.G, 200308-317, 439488-490, 362/551, 362/29, 362/30
• US Class Current: 200/316
• CPC Class Codes: H01H 19/025 Light-emitting indicators

Abstract

A shaft of a rotary switch, for example, useful as a control for an appliance, such as a washing machine, incorporates an LED at the end of the shaft and projecting light laterally from the shaft to provide an indication of the rotary position of the corresponding knob with respect to printed indicia on a console. The LED may be powered by slip rings incorporated into the rotary switch and communicating directly with line power as controlled by the limiting resistor and the shaft may include a controlled breakage feature providing LED conductors that are recessed within the shaft in the event of shaft breakage to reduce the chance of operator contact with line voltage.

Claims

1. A control for an appliance comprising:

an electrical switch having contacts for controlling the appliance;

a shaft communicating at a proximal end with the electrical switch to actuate the electrical switch to reversibly open and close the contacts with rotation of the shaft about an axis, the shaft having a light passageway at a distal end;

an LED positioned within the shaft and attached to rotate therewith and aligned with the light passageway to project a beam of light substantially perpendicular to the axis therefrom.

2. The control of claim 1 further including second contacts communicating with the LED to conduct electricity to the LED with rotation of the shaft.

3. The control of claim 2 wherein the electrical switch includes terminals receiving line voltage and wherein the second contacts communicate with corresponding contact surfaces connected to the line voltage.

4. The control of claim 3 further including at least one electrical resistor providing a voltage dropping of the line voltage to control a current passing through the LED.

5. The control of claim 3 wherein the light passageway includes a light pipe of transparent material conducting light from the LED by internal reflection.

6. The control of claim 1 further including knob engaging the distal end of the shaft in the knob having a second light passageway aligned with the light passageway of the distal end of the shaft to communicate light from the LED to an edge of the knob to illuminate indicia indicating cycle information.

7. The control of claim 6 wherein the second light passageway is a lens.

8. The control of claim 7 wherein the control is adapted to be mounted on a panel with the electrical switch on one side of the panel and the shaft passing through a hole in the panel and wherein the second light passageway of the knob directs light at the panel holding the indicia.

9. The control of claim 1 wherein the shaft further includes a portion of a mechanical detent cooperating with a corresponding portion of the mechanical detent held by a housing containing the electrical switch and supporting for rotation the shaft, the mechanical detent providing rotational detent positions as the shaft is turned.

10. The control of claim 1 further including second contacts communicating with the LED to conduct electricity to the LED with rotation of the shaft;

wherein the electrical switch includes terminals receiving line voltage and wherein the second contacts communicate with corresponding contact surfaces connected to the line voltage;

further including at least one electrical resistor providing a voltage dropping of the line voltage to control a current passing through the LED;

wherein the light passageway includes a light pipe of transparent material conducting light from the LED by internal reflection; and

wherein the LED communicates with the light pipe at a fracture plane of the shaft defining a plane of fracture when the shaft is impacted from a side so that in an event of fracturing of the shaft the LED and connections of the LED to line voltage remains recessed in a portion of the shaft beneath the fracture plane remaining attached to the electrical switch.

11. A control for an appliance comprising:

an electrical switch having contacts for controlling the appliance;

a shaft communicating at a proximal end with the electrical switch to actuate the electrical switch with rotation of the shaft about an axis, the shaft having a light passageway at a distal end;

an LED positioned within the shaft and aligned with the light passageway to project a beam of light substantially perpendicular to the axis therefrom;

further including second contacts communicating with the LED to conduct electricity to the LED with rotation of the shaft;

wherein the electrical switch includes terminals receiving line voltage and wherein the second contacts communicate with corresponding contact surfaces connected to the line voltage,

wherein the LED communicates with the second contacts by means of electrical conductors preferentially separating into distal and proximal portions at a separation plane crossing the axis and displaced with respect to a fracture plane of the shaft so that in an event of fracturing of the shaft the distal portion remains recessed within the shaft beneath the fracture plane.

12. The control of claim 11 wherein the distal and proximal portions of the electrical conductors are joined by a releasable electrical connector at the separation plane.

13. The control of claim 11 wherein the distal and proximal portions of the electrical conductors are joined by a spring and abutting contact at the separation plane.

14. The control of claim 13 wherein the distal portion is a spring communicating between an abutting contact portion and a trace on a printed circuit board providing a contact carrier.

15. The control of claim 11 wherein the fracture plane of the shaft is defined by a stress-concentrating feature in the shaft.

16. An appliance having a console panel including at least one control providing a manually operable control comprising:

a housing sitting behind the panel and holding an electrical switch having contacts for controlling the washing machine;

a shaft rotatably extending through the housing and the panel, the shaft communicating at a proximal end with the electrical switch to actuate the electrical switch to reversibly open and close the contacts with rotation of the shaft about an axis, the shaft having a light passageway at a distal end on an opposite side of the panel as the electrical switch; and

an LED positioned within the shaft at the distal end aligned with the light passageway to project a beam of light substantially perpendicular to the axis therefrom and attached to rotate with rotation of the shaft.