Adjustable constant current source with continuous conduction mode (“CCM”) and discontinuous conduction mode (“DCM”) operation

• US 8,179,110 B2
• Filed: 09/30/2008
• Issued: 05/15/2012
• Est. Priority Date: 09/30/2008
• Status: Expired due to Fees

• Current Assignee: Philips Lighting Holding BV (Signify N.V.)
• Original Assignee: Cirrus Logic Incorporated
• Inventors: Melanson, John Laurence
• Primary Examiner(s): Berhane, Adolf
• Application Number:
  US12/242,009
• Publication Number:
  US 20100079124A1
• Time in Patent Office: 1,323 Days
• Field of Search: 323/265, 323/266, 323/273, 323/274, 323282-284, 315/224, 315/247, 315/291
• US Class Current: 323/282
• CPC Class Codes: H02M 3/156 with automatic control of output voltage or current, e.g. switching regulators
• CPC Class Codes: H02M 3/158 including plural semiconductor devices as final control devices for a single load
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 45/38 using boost topology
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A converter system and method of operating a converter system are disclosed. The converter system comprises a converter power stage that can operate in a Discontinuous Conduction Mode (DCM) in a range of output currents and a Continuous Conduction Mode (CCM) in another range of output currents. The converter power stage includes at least an inductor with an inductor value and a control switch. The converter power stage provides an average current. A current controller is coupled to the converter power stage. When the converter power stage operates in DCM, the converter power stage provides the average current and the current controller is configured to measure the inductor value of the inductor. Furthermore, the current controller can also be configured to measure an input-to-output conversion ratio from the converter power stage.

Claims

1. A converter system, comprising:

a converter power stage that can operate in a Discontinuous Conduction Mode (DCM) in a range of output currents and a Continuous Conduction Mode (CCM) in another range of output currents wherein the converter power stage includes at least an inductor with an inductor value and a control switch and the converter power stage provides an average current, and

a current controller coupled to the converter power stage; and

wherein when the converter power stage operates in DCM, the converter power stage provides the average current and wherein the current controller is configured to measure the inductor value of the inductor.

2. The converter system according to claim 1, wherein the inductor value is determined from a rate of rise of an inductor current through the inductor when the control switch is on.

3. The converter system according to claim 1 wherein the current controller is configured to measure an input-to-output conversion ratio from the converter power stage.

4. The converter system according to claim 3, wherein the input-to-output conversion ratio is determined from a ramp-up time of the inductor current and a ramp-down time of the inductor current.

5. The converter system according to claim 3, wherein a sense current is detected at the control switch and wherein the input-to-output conversion ratio is determined by turning the control switch on at least a second time within a switching period before the inductor current decays to zero.

6. The converter system according to claim 5, wherein at least one additional pulse is triggered after the inductor current decays to zero so that a total charge for the inductor current over the switching period is a simple multiple of a charge for a normal single pulse over a normal switching period for the inductor current.

7. The converter system according to claim 1, wherein the converter power stage is a switch-mode buck converter power stage.

8. The converter system according to claim 7, wherein an output of the switch-mode buck converter power stage is coupled to and drives a light emitting diode (LED) load.

9. A method of operating a converter system, comprising:

operating a converter power stage in a Discontinuous Conduction Mode (DCM) in a range of output currents and a Continuous Conduction Mode (CCM) in another range of output currents in which the converter power stage includes at least an inductor with an inductor value and a control switch;

providing, by the converter power stage, an average current;

controlling, by a current controller, a current in the converter power stage; and

when the converter power stage operates in DCM, providing, by the converter power stage, the average current and configuring the current controller to measure the inductor value of the inductor.

10. The method according to claim 9, further comprising:

determining the inductor value from a rate of rise of an inductor current through the inductor when the control switch is on.

11. The method according to claim 9, further comprising:

configuring the current controller to measure an input-to-output conversion ratio from the converter power stage.

12. The method according to claim 11, further comprising:

determining the input-to-output conversion ratio from a ramp-up time of the inductor current and a ramp-down time of the inductor current.

13. The method according to claim 11, further comprising:

detecting a sense current at the control switch; and

determining the input-to-output conversion ratio by turning the control switch on at least a second time within a switching period before the inductor current decays to zero.

14. The method according to claim 13, wherein determining the input-to-output ratio further comprises:

triggering at least one additional pulse after the inductor current decays to zero so that a total charge for the inductor current over the switching period is a simple multiple of a charge for a normal single pulse over a normal switching period for the inductor current.

15. The method according to claim 9, wherein operating a converter power stage further comprises operating a switch-mode buck converter power stage.

16. The method according to claim 15, further comprising:

coupling an output of the switch-mode buck converter power stage to a light emitting diode (LED) load and driving the LED load.

17. A current controller for controlling an inductor current of a converter power stage wherein the converter power stage includes at least an inductor with an inductor value and a control switch and can operate in a Discontinuous Conduction Mode (DCM) in a range of output currents and a Continuous Conduction Mode (CCM) in another range of output currents;

comprising;

a local power supply, a state machine, a digital-to-analog converter, a comparator, and a clock coupled together in an operable manner, wherein the state machine receives a target current and the comparator compares a sense current from the converter with the target current, and the comparison is fed to the state machine to respectively provide a control signal to the switch;

the state machine is able to receive and measure from the converter power stage the inductor value so that the converter power stage is able to provide an average current of the converter power stage when the converter power stage operates in DCM.

18. The current controller according to claim 17, wherein the inductor value is able to be determined from a rate of rise of an inductor current through the inductor when the control switch is on.

19. The current controller according to claim 17, the state machine is able to receive and measure from the converter power stage an input-to-output conversion ratio.

20. The current controller according to claim 19, wherein the input-to-output conversion ratio is able to be determined from a ramp-up time of the inductor current and a ramp-down time of the inductor current.

21. The current controller according to claim 19, wherein a sense current is able to be detected at the control switch and wherein the input-to-output conversion ratio is able to be determined by turning the control switch on at least a second time within a switching period before the inductor current decays to zero.

22. The current controller according to claim 21, wherein at least one additional pulse is triggered after the inductor current decays to zero so that a total charge for the inductor current over the switching period is a simple multiple of a charge for a normal single pulse over a normal switching period for the inductor current.

23. The current controller according to claim 17, wherein the current controller is a light emitting diode (LED) current controller.

24. The current controller according to claim 17, wherein the current controller is implemented in a single integrated circuit.