High flow rate infusion with extraction assist

• US 8,180,206 B2
• Filed: 04/22/2008
• Issued: 05/15/2012
• Est. Priority Date: 04/24/2007
• Status: Expired due to Fees

• Current Assignee: 3M Innovative Properties Company (3M Company)
• Original Assignee: Arizant Healthcare Inc. (3M Company)
• Inventors: Bieberich, Mark T., Collins, Melanie L., Hansen, Gary L., McGregor, Andrew J., Miller, Christopher A., Stapf, Donald E., Tan, Winston T.
• Primary Examiner(s): CAMPBELL, THOR S
• Application Number:
  US12/148,719
• Publication Number:
  US 20080269676A1
• Time in Patent Office: 1,484 Days
• Field of Search: None
• US Class Current: 392/470
• CPC Class Codes: A61B 2017/00106 ultrasonic
• CPC Class Codes: A61F 7/0085 Devices for generating hot or cold treatment fluids
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 2206/11 Laminar flow
• CPC Class Codes: A61M 5/1413 Modular systems comprising interconnecting elements
• CPC Class Codes: A61M 5/36 with means for eliminating or preventing injection or infusion of air into body dialysis systems, blood oxygenators A61M1/14; haemofiltration equipment A61M1/34; automatic tube cut-off A61M39/281
• CPC Class Codes: A61M 5/385 using hydrophobic filters
• CPC Class Codes: A61M 5/445 the media being heated in the reservoir, e.g. warming bloodbags
• CPC Class Codes: B01D 19/0031 by filtration
• CPC Class Codes: F28F 3/12 Elements constructed in the shape of a hollow panel, e.g. with channels F28D1/02, F28D1/03 take precedence

Abstract

An infusion unit includes a heating unit with opposed heating plates. A heat exchanger has a fluid flow path receivable between the heating plates to which heat is conducted by contact with the heating plates. Infusate flowing under pressure through the fluid flow path is heated by conduction from the heating plates through the fluid container. When the flow of infusate is stopped or interrupted, infusate trapped in the heat exchanger is displaced to a reservoir in the heat exchanger. Displacement of the trapped infusate reduces friction between the fluid container and the heating plates, which assists in extraction of the heat exchanger from the heating unit.

Claims

1. An infusion system, comprising:

an infusion unit with heating plates and a slot opening to space between the heating plates;

a heat exchanger including a fluid container with an infusate flow path, the fluid container being slidably receivable into the slot for seating in contact with the heating plates;

a reservoir in the heat exchanger;

a manually-operable gate mounted to the heat exchanger, in fluid communication with the reservoir, and being manually moveable to a first state in which the reservoir is closed or to a second state causing infusate in the heat exchanger to be displaced to the reservoir; and

,

a sensor for sensing the position of the gate, holes through the heating plates and a pneumatic subsystem for directing jets of air through the holes to move sides of the heat exchanger away from the heating plates when the second state of the gate is sensed.

2. The infusion system of claim 1, further including at least one pair of opposing transverse channels formed in surfaces of the heating plates that face the fluid container, in which the pressure of infusate flowing in the fluid container forces opposing strips of the fluid container into conformance with the transverse channels to form a manifold for infusate flowing in the laminar flow path.

3. The infusion system of claim 2, further including a control subsystem connected to the sensor and to the pneumatic subsystem for causing the pneumatic subsystem to direct the jets of compressed air through the holes in response to a release signal from the sensor indicating when the second position of the gate is sensed.

4. The infusion system of claim 1, further including a housing attached to the fluid container, the reservoir being located in the housing and the gate being constituted of a manually-rotatable valve mounted to the housing.

5. The infusion system of claim 1, further including a housing attached to the fluid container, the reservoir being located in the fluid container, and the gate being constituted of a manually-slidable wedge with a handle mounted to the housing and a blade that slides against a portion of the fluid container near the housing.

6. The infusion system of claim 1, further including a mounting block near the slot, a housing attached to the fluid container and receivable on the mounting block, a bubble trap in the housing in fluid communication with the infusate flow path, and a fluid pathway in the housing from the bubble trap to the gate.

7. The infusion system of claim 6, further including at least one air sensor positioned in the mounting block to be adjacent the bubble trap when the housing is received on the mounting block, a vent opening through the housing to the bubble trap, an outlet in fluid communication with the bubble trap, a shut-off valve in the housing controlling the fluid communication between the bubble trap and the outlet, and a valve actuator positioned in the mounting block to be adjacent the valve when the housing is received on the mounting block.

8. The infusion system of claim 1, wherein the infusate flow path includes a laminar flow path in the fluid container, and the heating plates are immobile with respect to each other.

9. The infusion system of claim 8, further including at least one pair of opposing transverse channels formed in surfaces of the heating plates that face the fluid container, in which the pressure of infusate flowing in the fluid container forces opposing strips of the fluid container into conformance with the transverse channels to farm a manifold in the laminar flow path.

10. The infusion system of claim 1, further including holes through the heating plates and a pneumatic subsystem for directing jets of compressed air through the holes to move sides of the heat exchanger away from the heating plates.

11. A method of operating a high flow rate infusion system including a heating unit with opposed heating plates and a slot opening to space between the heating plates, and a heat exchanger including a fluid container with an infusate flow path receivable into the slot, comprising:

seating the heat exchanger in the heating unit with the fluid container between and in contact with the heating plates;

conducting heat from the heating plates to the infusate flow path;

causing infusate to flow through the infusate flow path;

stopping the flow of infusate through the infusate flow path;

displacing infusate trapped in the infusate flow path to a reservoir in the heat exchanger by introducing pressurized air between the fluid container and the heating plates; and

extracting the heat exchanger from the heating unit.

12. A heat exchanger for heating fluids in an infusion system, including:

a flat fluid container with first and second ends and two edges;

an infusate flow path in the fluid container;

a housing attached to the fluid container at the first end;

an inlet through the housing to the infusate flow path;

an outlet from the infusate flow path through the housing;

a bubble trap in the housing in fluid communication with the infusate flow path;

a valve in the housing in fluid communication with the bubble trap and the outlet;

a reservoir in the heat exchanger; and

,

a manually-operable gate controlling fluid communication to the reservoir, the gate being manually moveable to a first state in which the gate blocks fluid communication to the reservoir or to a second state permitting infusate trapped in the heat exchanger to be displaced to the reservoir when the inlet and outlet are blocked.

13. The heat exchanger of claim 12, the reservoir being located in the housing and the gate being constituted of a manually-moved valve mounted to the housing and in fluid communication with the bubble trap and the reservoir.

14. The heat exchanger of claim 13, further including a sensor target on the manually-moved valve for indicating a position of the manually-moved valve.

15. The heat exchanger of claim 12, the reservoir being located in the fluid container, and the gate being constituted of a manually-slidable wedge with a handle mounted to the housing and a blade that slides against a portion of the fluid container near the housing.

16. The heat exchanger of claim 15, further including a sensor target on the manually-slidable wedge for indicating the position of the manually-slidable wedge.

17. The infusion system of claim 12, wherein the infusate flow path includes a laminar flow path in the fluid container.