Methods of and systems for dewatering algae and recycling water therefrom

• US 8,182,689 B2
• Filed: 09/30/2011
• Issued: 05/22/2012
• Est. Priority Date: 04/06/2010
• Status: Expired due to Fees

• Current Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Original Assignee: Heliae Development, LLC (PT Perusahaan Perkebunan London Sumatra Indonesia Tbk)
• Inventors: Kale, Aniket
• Primary Examiner(s): DRODGE, JOSEPH W
• Application Number:
  US13/250,600
• Publication Number:
  US 20120028337A1
• Time in Patent Office: 235 Days
• Field of Search: 210/602, 210/610, 210/632, 210/633, 210/634, 210/639, 210/770, 210/774, 210/805, 210/806, 210/651, 210/702, 210/703, 210/787, 435/134, 435/262, 435/267, 435/271, 435/272, 443/07, 443/08, 446/05, 47/14, 554/12, 554/14, 554/20
• US Class Current: 210/634
• CPC Class Codes: A61P 7/00 Drugs for disorders of the blood or the extracellular fluid
• CPC Class Codes: B01D 11/04 of solutions which are liquid
• CPC Class Codes: C11B 1/10 by extracting
• CPC Class Codes: C11B 1/108 after-treatment, e.g. of miscellae
• CPC Class Codes: Y02E 50/10 Biofuels, e.g. bio-diesel

Abstract

A method of dewatering algae and recycling water therefrom is presented. A method of dewatering a wet algal cell culture includes removing liquid from an algal cell culture to obtain a wet algal biomass having a lower liquid content than the algal cell culture. At least a portion of the liquid removed from the algal cell culture is recycled for use in a different algal cell culture. The method includes adding a water miscible solvent set to the wet algal biomass and waiting an amount of time to permit algal cells of the algal biomass to gather and isolating at least a portion of the gathered algal cells from at least a portion of the solvent set and liquid of the wet algal biomass so that a dewatered algal biomass is generated. The dewatered algal biomass can be used to generated algal products such as biofuels and nutraceuticals.

Claims

1. A method of dewatering a wet algal cell culture, comprised of intact algal cells and liquid, comprising:

a. removing a portion of a liquid from a wet algal cell culture to obtain a first wet algal biomass fraction having a lower liquid content than the algal cell culture, and a first liquid fraction, the algal cells of the first wet algal biomass fraction having a chlorophyll concentration;

b. mixing a first water miscible solvent set, comprising one or more solvents, with the first wet algal biomass fraction to generate a first mixture comprised of a second liquid fraction and a second algal biomass fraction, wherein the mixing of the solvent set with the first wet biomass fraction is carried out so as to minimize the degradation, denaturation, oxidation, decomposition, or destruction of chlorophyll, carotenoids, or lipids algal cells of the second algal biomass fraction contain substantially the same chlorophyll concentration as the algal cells of the first wet algal biomass fraction;

c. separating the second liquid fraction from the second algal biomass fraction;

d. mixing a second water miscible solvent set, comprising one or more solvents, with the second algal biomass fraction to generate a second mixture comprised of a third liquid fraction and a third algal biomass fraction;

e. separating the third liquid fraction from the third algal biomass; and

f. recycling at least a portion of the liquid removed from the algal cell culture to a different algal cell culture wherein the different algal cell culture is combined with the at least a portion of the liquid removed from the algal cell culture.

2. The method of claim 1, wherein the dewatered algal biomass is an algal paste or an algal cake.

3. The method of claim 1, wherein removing or separating a liquid fraction is carried out by membrane filtration, centrifugation, sintered metal tube filtration, dissolved gas flotation, flocculation, or combinations thereof.

4. The method of claim 1, wherein the water miscible solvent set is between about 10% less or 10% more dense than water.

5. The method of claim 1, wherein at least one of the first water miscible solvent set and the second water miscible solvent set comprises at least one of an alcohol and glycerin.

6. The method of claim 1, wherein the algal cells are not lysed by the adding of the first water miscible solvent set or the second water miscible solvent set.

7. The method of claim 1, wherein the first water miscible solvent is added to achieve a weight/weight solvent to biomass ratio of between about 1:

1 to about 1;

10.

8. The method of claim 1, wherein the second water miscible solvent is added to achieve a weight/weight solvent to biomass ratio of between about 1:

1 to about 1;

10.