Imaging an imprinted substrate on a printing press

• US 8,183,550 B2
• Filed: 06/29/2011
• Issued: 05/22/2012
• Est. Priority Date: 08/09/2004
• Status: Active Grant

• Current Assignee: Baldwin Americas Corporation (Forsyth Baldwin LLC)
• Original Assignee: Quad/Tech Incorporated
• Inventors: Pearson, Eric, Hansen, Mark R., Moersfelder, Bradly S., Noffke, Patrick James, Seymour, John C.
• Primary Examiner(s): Legasse, Jr., Francis M
• Application Number:
  US13/172,522
• Publication Number:
  US 20110255137A1
• Time in Patent Office: 328 Days
• Field of Search: 25055904-55907, 25055937-55944, 356/429, 356/430, 356/431, 358/474
• US Class Current: 250/559.39
• CPC Class Codes: B41F 33/0081 Devices for scanning register marks

Abstract

A method of imaging an imprinted substrate on a printing press is provided. The method comprises sensing light reflected by the substrate using a contact image sensor to produce data representative of the imprinted substrate. The substrate has been imprinted with different colors at a plurality of printing units of the printing press. Each printing unit comprises a plate cylinder. The method further comprises storing the data representative of the imprinted substrate in a memory.

Claims

1. A method of imaging an imprinted substrate on a printing press, comprising:

sensing light reflected by the substrate using a contact image sensor to produce data representative of the imprinted substrate, wherein the substrate has been imprinted with different colors at a plurality of printing units of the printing press, each printing unit comprising a plate cylinder;

storing the data representative of the imprinted substrate in a memory.

2. The method of claim 1, wherein the substrate is imprinted with at least one of a graphical or textual image.

3. The method of claim 1, further comprising comparing the data representative of the imprinted substrate with reference data stored in the memory.

4. The method of claim 1, wherein the substrate is a web.

5. The method of claim 1, further comprising refracting the light reflected by the substrate with a continuous index of refraction.

6. The method of claim 1, wherein the contact image sensor comprises a plurality of sensing elements, wherein a dimension of each sensing element is substantially equal to a dimension of a corresponding region of the substrate imaged by the sensing element.

7. The method of claim 3, further comprising identifying an ink color error based on the comparing.

8. The method of claim 3, further comprising detecting color registration based on the comparing.

9. The method of claim 3, further comprising identifying a defect on the imprinted substrate based on the comparing.

10. The method of claim 7, further comprising generating ink key control signals based on the ink color error.

11. A method for imaging an imprinted substrate on a printing press, comprising:

illuminating a portion of the substrate which has been imprinted with an image at a printing unit of the printing press, the printing unit comprising a plate cylinder;

sensing light reflected by the imprinted substrate with a plurality of elements, wherein each element senses light reflected by a corresponding region on the substrate to produce data representative of the corresponding region printed on the substrate, wherein a dimension of each element is substantially equal to a dimension of the corresponding region printed on the substrate; and

storing data representative of the image imprinted on the substrate a memory.

12. The method of claim 11, wherein the dimensions of the elements and corresponding regions is a width.

13. The method of claim 11, wherein the sensed region of the substrate comprises at least one of a graphical or textual printed work.

14. The method of claim 11, wherein the substrate comprises a web.

15. The method of claim 11, further comprising refracting light between the substrate and the elements with a continuous index of refraction.

16. The method of claim 11, wherein the substrate has been imprinted with different colors at a plurality of printing units of the printing press.

17. The method of claim 11, wherein storing data representative of the image imprinted on the substrate a memory comprises storing the data representative of the corresponding region printed on the substrate for each element in a memory.

18. The method of claim 13, further comprising comparing the data representative of the corresponding region printed on the substrate with reference data stored in the memory.

19. The method of claim 18, further comprising identifying an ink color error based on the comparing and generating ink key control signals based on the ink color error.

20. The method of claim 18, further comprising identifying a defect in the at least one of the graphical or textual printed work based on the comparing.

21. The method of claim 18, further comprising detecting color registration based on the comparing.

22. The method of claim 18, wherein the sensed region of the substrate comprises color patches printed separate from other portions of at least one of a desired graphical or textual printed work, further comprising detecting an ink color error based on the comparing.

23. A system for imaging an imprinted substrate on a printing press, the system comprising:

a light source configured to illuminate a portion of the substrate which has been imprinted with different colors at a plurality of printing units of the printing press, each printing unit comprising a plate cylinder;

a contact image sensor configured to sense light reflected by the substrate to produce data representative of the imprinted substrate; and

a memory configured to store the data representative of the imprinted substrate.

24. The system of claim 23, further comprising a processor configured to compare the data representative of the imprinted substrate with reference data stored in the memory.

25. The system of claim 23, further comprising a lens between the substrate and the contact image sensor having a continuous index of refraction.

26. The system of claim 24, wherein the processor is configured to detect an ink color error based on the comparison.

27. The system of claim 24, wherein the processor is configured to detect color registration based on the comparison.

28. The system of claim 26, wherein the processor is configured to generate ink key control signals based on the ink color error.

29. A system comprising:

a plurality of elements, wherein each element senses light reflected by a corresponding region on an imprinted substrate on a printing press to produce data representative of the corresponding region printed on the substrate, wherein a dimension of each element is substantially equal to a dimension of the corresponding region printed on the substrate, wherein the substrate has been imprinted with an image at a printing unit of the printing press, the printing unit comprising a plate cylinder; and

a memory configured to store the data representative of the imprinted substrate.

30. The system of claim 29, further comprising a processor configured to compare the data representative of the corresponding region printed on the substrate for each element with reference data stored in the memory.

31. The system of claim 29, further comprising a lens between the substrate and the contact image sensor having a continuous index of refraction.

32. The system of claim 29, wherein the memory is configured to store the data representative of the corresponding region printed on the substrate for each element.

33. The system of claim 30, wherein the processor is configured to detect an ink color error based on the comparison.

34. The system of claim 30, wherein the processor is configured to detect color registration based on the comparison.

35. The system of claim 33, wherein the processor is configured to generate ink key control signals based on the ink color error.