Modular wireless conveyor interconnection method and system
First Claim
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1. A modular conveyor system comprising:
- a plurality of conveyor modules;
a plurality of wireless mesh communication points disposed on the plurality of conveyor modules and configured to send and receive data wirelessly over a mesh network;
a first controller configured to communicate wirelessly with the plurality of conveyor modules over the mesh network and configured to control at least one of the plurality of conveyor modules; and
a second controller configured to communicate wirelessly with the plurality of conveyor modules over the mesh network and configured to control at least another of the plurality of conveyor modules, wherein the first controller is configured to communicate with the plurality of conveyor modules in a first communications zone, and the second controller is configured to communicate with the plurality of conveyor modules in a second communications zone.
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Abstract
A modular conveyor system is disclosed in which components of each conveyor module is designed for wireless mesh communication. The communications may be within a module or between modules. Certain of the components may be powered by battery, such that the components may be completely wireless. The network may be entirely self-configuring such that the modules may be assembled and the network established in a straightforward manner.
22 Citations
18 Claims
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1. A modular conveyor system comprising:
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a plurality of conveyor modules; a plurality of wireless mesh communication points disposed on the plurality of conveyor modules and configured to send and receive data wirelessly over a mesh network; a first controller configured to communicate wirelessly with the plurality of conveyor modules over the mesh network and configured to control at least one of the plurality of conveyor modules; and a second controller configured to communicate wirelessly with the plurality of conveyor modules over the mesh network and configured to control at least another of the plurality of conveyor modules, wherein the first controller is configured to communicate with the plurality of conveyor modules in a first communications zone, and the second controller is configured to communicate with the plurality of conveyor modules in a second communications zone. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8)
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9. A method of configuring a modular conveyor system comprising:
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establishing a wireless mesh network across components of a modular conveyor system; connecting a conveyor module to a computer system over the wireless mesh network; downloading association information from the computer system to the conveyor module to associate the conveyor module to the modular conveyor system; wherein the computer system comprises a first controller and a second controller, and wherein the first controller is configured to communicate with the modular conveyor system in a first communications zone, and the second controller is configured to communicate with the modular conveyor system in a second communications zone. - View Dependent Claims (10, 11, 12, 13, 14)
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15. A non-transitory machine-readable medium comprising instructions configured to:
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transmit location information of a conveyor module; transmit identification information of the conveyor module; receive the location information and the identification information; associate the conveyor module with a modular conveyor system, wherein a wireless communications point is configured to transmit and receive the location information and the identification information, wherein the modular conveyor system comprises a first controller and a second controller, and wherein the first controller is configured to communicate with the modular conveyor system in a first communications zone, and the second controller is configured to communicate with the modular conveyor system in a second communications zone. - View Dependent Claims (16, 17, 18)
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Specification