Variable compression surgical fastener apparatus

• US 8,186,556 B2
• Filed: 04/03/2009
• Issued: 05/29/2012
• Est. Priority Date: 05/09/2008
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Viola, Frank
• Primary Examiner(s): Rada, Rinaldi
• Assistant Examiner(s): LONG, ROBERT FRANKLIN
• Application Number:
  US12/417,709
• Publication Number:
  US 20090281554A1
• Time in Patent Office: 1,152 Days
• Field of Search: 2271751-1821, 606/142
• US Class Current: 227/178.1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 2017/07228 Arrangement of the staples
• CPC Class Codes: A61B 2017/07235 containing different staples, e.g. staples of different shapes, sizes or materials
• CPC Class Codes: A61B 2017/07264 characterised by its staple forming cavities, e.g. geometry or material
• CPC Class Codes: B25C 5/0292 with the objects to be stapled together introduced perpendicularly to the longitudinal axis of the tool in an opening formed by an anvil and a plunger

Abstract

A surgical fastener applying apparatus includes an anvil section and a cartridge section, where the cartridge section and the anvil section are movable from an unclamped position to a clamped position to clamp tissue therebetween. The cartridge section has a plurality of retention slots. A plurality of first surgical fasteners and a plurality of second surgical fasteners are disposed within a corresponding retention slot. The plurality of first surgical fasteners has a first backspan with a first configuration and the plurality of second surgical fasteners has a second backspan with a second configuration. The first configuration is different from the second configuration. In addition, when the first configuration applies a first compressive force to tissue upon formation of the plurality of first surgical fasteners and the second configuration applies a second compressive force to tissue upon formation of the plurality of second surgical fasteners, the second compressive force is different from the first compressive force.

Claims

1. A surgical fastener applying apparatus comprising:

a fastener assembly including an anvil section and a cartridge section, the cartridge section and the anvil section movable from an unclamped position to a clamped position to clamp tissue therebetween, the cartridge section having a tissue contacting surface with a plurality of retention slots formed therein;

a plurality of first surgical fasteners and a plurality of second surgical fasteners retained within the cartridge section, each surgical fastener disposed within a corresponding retention slot, the plurality of first surgical fasteners having a first backspan and the plurality of second surgical fasteners having a second backspan;

a plurality of first pushers and a plurality of second pushers positioned within the cartridge section; and

an actuation member movable through the cartridge section and engagable with the plurality of first pushers and the plurality of second pushers to move the plurality of first pushers and the plurality of second pushers towards the tissue contacting surface of the cartridge section, the plurality of first pushers being configured and dimensioned to deform the first backspan from an initial configuration into a subsequent configuration such that the plurality of first surgical fasteners apply a first compressive force to tissue upon formation, the plurality of second pushers being configured and dimensioned to deform the second backspan from an initial configuration into a subsequent configuration such that the plurality of second surgical fasteners apply a second compressive force to tissue upon formation, the second compressive force being different than the first compressive force.

2. The surgical fastener applying apparatus according to claim 1, wherein the plurality of first pushers are configured and dimensioned to form a first recess in the first backspan of the plurality of first surgical fasteners to define the subsequent configuration, and the plurality of second pushers are configured and dimensioned to form a second recess in the second backspan of the plurality of second surgical fasteners to define the subsequent configuration.

3. The surgical fastener applying apparatus according to claim 2, wherein the first recess is different from the second recess.

4. The surgical fastener applying apparatus according to claim 2, wherein as the anvil section and the cartridge section move from the unclamped position to the clamped position, pressure applied to surrounding tissue corresponds to a size of the first and second recesses.

5. The surgical fastener applying apparatus according to claim 2, wherein the plurality of first pushers are configured, dimensioned, and positioned to deform the plurality of first surgical fasteners upon engagement of the plurality of first surgical fasteners with the anvil section, and the plurality of second pushers are configured, dimensioned, and positioned to deform the plurality of second surgical fasteners upon engagement of the plurality of second surgical fasteners with the anvil section.

6. The surgical fastener applying apparatus according to claim 1, wherein the actuation member includes at least one cam wedge.

7. The surgical fastener applying apparatus according to claim 6, wherein the at least one cam wedge is configured and dimensioned for engagement with the plurality of first pushers and the plurality of second pushers to facilitate ejection of the plurality of first surgical fasteners and the plurality of second surgical fasteners from the cartridge section into the anvil section.

8. The surgical fastener applying apparatus according to claim 2, wherein the cartridge section includes a longitudinal slot configured to allow longitudinal movement of a knife bar therethrough to create a cut line in the tissue.

9. The surgical fastener applying apparatus according to claim 8, wherein the cartridge section includes a first inner row of retention slots and a first outer row of retention slots on a first side of the longitudinal slot, and a second inner row of retention slots and a second outer row of retention slots on a second side of the longitudinal slot, the plurality of first surgical fasteners and the plurality of first pushers being arranged into a pair of inner rows within the cartridge section such that the plurality of first surgical fasteners are ejected through the inner rows of retention slots by the plurality of first pushers, the plurality of second surgical fasteners and the plurality of second pushers being arranged into a pair of outer rows within the cartridge section such that the plurality of second surgical fasteners are ejected through the outer rows of retention slots by the plurality of second pushers.

10. The surgical fastener applying apparatus according to claim 9, wherein the plurality of first pushers are configured and dimensioned such that the first recess is larger than the second recess, whereby a greater force is applied to the tissue closer to the cut line.

11. The surgical fastener applying apparatus according to claim 7, wherein the at least one cam wedge includes inner cam wedges and outer cam wedges the inner cam wedges being configured and dimensioned for engagement with the plurality of first pushers, and the outer cam wedges being configured and dimensioned for engagement with the plurality of second pushers.

12. A surgical instrument comprising:

an elongate shaft; and

a tool assembly operatively secured to a distal end of the elongate shaft, the tool assembly including an anvil member having a tissue contacting surface, and a cartridge member pivotally connected to the anvil member and having a tissue contacting surface, the cartridge member defining a central longitudinal axis, and including;

a plurality of first surgical fasteners arranged into a plurality of inner rows positioned on opposite sides of the central longitudinal axis of the cartridge member, the plurality of first surgical fasteners each including a pair of legs connected by a backspan;

a plurality of second surgical fasteners arranged into a plurality of outer rows positioned on opposite sides of the central longitudinal axis of the cartridge member, the plurality of second surgical fasteners each including a pair of legs connected by a backspan;

a plurality of first pushers configured and dimensioned for engagement with the plurality of first surgical fasteners to eject the plurality of first surgical fasteners from the cartridge member into the anvil member for formation;

a plurality of second pushers configured and dimensioned for engagement with the plurality of second surgical fasteners to eject the plurality of second surgical fasteners from the cartridge member into the anvil member for formation; and

an actuation member movable through the cartridge section and engagable with the plurality of first pushers and the plurality of second pushers to move the plurality of first pushers and the plurality of second pushers towards the tissue contacting surface of the cartridge member, the plurality of first pushers being configured and dimensioned to deform the backspans of the plurality of first surgical fasteners from an initial configuration into a subsequent configuration such that the plurality of first surgical fasteners apply a first compressive force to tissue upon formation, and the plurality of second pushers being configured and dimensioned to deform the backspans of the plurality of second surgical fasteners from an initial configuration into a subsequent configuration such that the plurality of second surgical fasteners apply a second compressive force to tissue upon formation, the second compressive force being different than the first compressive force.

13. The surgical instrument according to claim 12, wherein the plurality of first pushers are configured and dimensioned to form a first recess in the backspan of the plurality of first surgical fasteners during formation, and the plurality of second pushers are configured and dimensioned to form a second recess in the backspan of the plurality of second surgical fasteners during formation.

14. The surgical instrument according to claim 13, wherein the plurality of first pushers and the plurality of second pushers are configured and dimensioned such that the configuration and dimensions of the first recesses are different from the configuration and dimensions of the second recesses.

15. The surgical instrument according to claim 12, wherein the actuation member includes inner cam wedges and outer cam wedges, the inner cam wedges being configured and dimensioned for engagement with the plurality of first pushers, and the outer cam wedges being configured and dimensioned for engagement with the plurality of second pushers.

16. The surgical instrument according to claim 12, wherein the plurality of first pushers and the plurality of second pushers each include a first pusher element and a second pusher element.

17. The surgical instrument according to claim 16, wherein the first pusher element is configured and dimensioned to receive the second pusher element such that the second pusher element is movable through the first pusher element.

18. The surgical instrument according to claim 17, wherein the actuation member includes a first surface configured and dimensioned to engage the first pusher element, and a second surface configured and dimensioned to engage the second pusher element, the first surface extending along a first axis, and the second surface extending along a second axis intersecting the first axis.

19. The surgical instrument according to claim 16, wherein the first pusher element and the second pusher element are integrally formed.

20. The surgical instrument according to claim 19, wherein the first pusher element defines a first height, and the second pusher element defines a second, different height.