Concentration monitor method

• US 8,187,540 B2
• Filed: 07/21/2011
• Issued: 05/29/2012
• Est. Priority Date: 06/24/2003
• Status: Active Grant

• Current Assignee: Ecolab, Inc.
• Original Assignee: Ecolab, Inc.
• Inventors: Mehus, Richard J., Hodge, Charles A., Van Dao, Quang
• Primary Examiner(s): SIEFKE, SAMUEL P
• Application Number:
  US13/188,256
• Publication Number:
  US 20110320133A1
• Time in Patent Office: 313 Days
• Field of Search: 422/82.02, 436/147, 436/174
• US Class Current: 422/82.02
• CPC Class Codes: A47L 15/0055 Metering or indication of used products, e.g. type or quantity of detergent, rinse aid or salt; for measuring or controlling the product concentration
• CPC Class Codes: A47L 15/4297 Arrangements for detecting or measuring the condition of the washing water, e.g. turbidity
• CPC Class Codes: A47L 2401/12 Water temperature
• CPC Class Codes: A47L 2401/30 Variation of electrical, magnetical or optical quantities
• CPC Class Codes: A47L 2501/26 Indication or alarm to the controlling device or to the user
• CPC Class Codes: D06F 2103/16 Washing liquid temperature
• CPC Class Codes: D06F 2103/22 Content of detergent or additives
• CPC Class Codes: D06F 2105/42 Detergent or additive supply
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 2105/60 Audible signals
• CPC Class Codes: D06F 34/22 Condition of the washing liquid, e.g. turbidity
• CPC Class Codes: G01N 27/06 of a liquid involving electrolysis G01N27/26
• CPC Class Codes: Y10T 436/25 including sample preparation

Abstract

A concentration monitor for monitoring a concentration of a plurality of use solutions, each of the plurality of use solutions being, at least, a concentrate in a diluent, each of the plurality of use solutions having a resistivity which varies as a function of both temperature and an amount of the concentrate contained in a given amount of the diluent. A resistivity probe is adapted for use with at least one of the plurality of use solutions for taking a measurement related to the resistivity of the at least one of the plurality of use solutions. A temperature sensor is adapted for use with the at least one of the plurality of use solutions for taking a measurement related to the temperature of the at least one of the plurality of use solutions. A controller calculates the concentration of the at least one of the plurality of the use solutions based upon a predetermined algorithm using the resistivity and the temperature for the particular one of the at least one of the plurality of use solutions, the algorithm being based upon knowledge of the at least one of the plurality of use solutions being measured.

Claims

1. A method comprising:

storing a plurality of predetermined algorithms, each predetermined algorithm associated with one of a plurality of product classifications;

receiving a selection of one of a plurality of use solutions, each of the plurality of use solutions associated with one of the plurality of product classifications;

measuring a resistivity of the use solution corresponding to the selected one of the plurality of use solutions;

measuring a temperature of the use solution corresponding to the selected one of the plurality of use solutions; and

calculating a concentration of a chemical product in the use solution based upon the resistivity, the temperature and one of the plurality of the predetermined algorithms associated with a product classification of the product in the selected use solution.

2. The method of claim 1 further comprising reporting the concentration of the product in the use solution.

3. The method of claim 1 further comprising adding additional product to the use solution when the concentration falls below a predetermined standard.

4. The method of claim 1 further comprising inserting a resistivity probe into the selected use solution and inserting a temperature probe into the selected use solution.

5. The method of claim 1 further including storing information concerning the selected use solution.

6. The method of claim 1 wherein calculating a concentration of a product in the selected use solution comprises calculating a concentration of a product in the selected use solution based upon the resistivity, the temperature and a predetermined linear algorithm associated with the selected use solution.

7. The method of claim 1 further comprising determining the predetermined algorithms based on empirical measurements of use solutions having known product concentrations.

8. The method of claim 7 further including taking the empirical measurements over a range of temperatures.

9. The method of claim 7 wherein the algorithm includes an equation fit to the empirical measurements.

10. The method of claim 7 wherein the algorithm includes a lookup table corresponding to the empirical measurements.

11. The method of claim 1 further comprising determining the predetermined algorithms based on empirical measurements of conductivity of use solutions having known concentrations of the product.

12. The method of claim 1 further comprising comparing the concentration of the product in the use solution to a predetermined standard.

13. The method of claim 12 further comprising controlling addition of additional product to the use solution when the concentration of the product in the use solution falls below the predetermined standard.

14. The method of claim 1 wherein the product includes a detergent.

15. The method of claim 1 wherein the product includes one of a phosphate detergent and a non-phosphate detergent.

16. The method of claim 1 wherein at least one of the plurality of use solutions is associated with a relatively less caustic product and at least one other one of the plurality of use solutions is associated with a relatively more caustic product.

17. The method of claim 1 wherein at least one of the plurality of use solutions is associated with a relatively lower conductivity product and at least one other one of the plurality of use solutions is associated with a relatively higher conductivity product.

18. A method comprising:

storing a plurality of predetermined algorithms, each predetermined algorithm expressing a calculated concentration of a chemical product as a function of a measured conductivity and a measured temperature for one of a plurality of product classifications;

receiving a user-selection concerning one of a plurality of use solutions to be measured, each of the plurality of use solutions associated with one of the plurality of product classifications;

identifying one of the plurality of predetermined algorithms based on the user-selection;

measuring a resistivity of a use solution corresponding to the user-selection;

measuring a temperature of the use solution corresponding to the user-selection; and

calculating a concentration of a chemical product in the use solution based upon the measured resistivity, the measured temperature and the identified one of the plurality of predetermined algorithms.