Surgical instrument having a plastic surface

• US 8,191,752 B2
• Filed: 11/30/2010
• Issued: 06/05/2012
• Est. Priority Date: 10/06/2006
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Scirica, Paul A.
• Primary Examiner(s): TRUONG, THANH K
• Application Number:
  US12/956,312
• Publication Number:
  US 20110073633A1
• Time in Patent Office: 553 Days
• Field of Search: 2271751-1754, 227/176.1, 227/177.1, 227/178.1, 227/179.1, 227/180.1, 227/181.1, 227/182.1
• US Class Current: 227/176.1
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/0686 having a forming anvil staying below the tissue during stapling
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/105 Wound clamp magazines for packaging sharps A61B50/3001
• CPC Class Codes: A61B 17/115 Staplers for performing anastomosis in a single operation
• CPC Class Codes: A61B 2017/0023 disposable
• CPC Class Codes: A61B 2017/0046 with a releasable handle; with handle and operating part separable for prosthetic joint-implanting tools A61F2/4603
• CPC Class Codes: A61B 2017/00473 Distal part, e.g. tip or head A61B2017/00464 takes precedence
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2017/0084 low friction A61B2017/00853 takes precedence
• CPC Class Codes: A61B 2017/00845 of moving parts with respect to each other
• CPC Class Codes: A61B 2017/00853 low friction, hydrophobic and corrosion-resistant fluorocarbon resin coating (ptf, ptfe, polytetrafluoroethylene)
• CPC Class Codes: A61B 2017/00964 composite
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07278 characterised by its sled or its staple holder
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2902 characterized by features of the actuating rod
• CPC Class Codes: A61B 2017/2927 the angular position of the head being adjustable with respect to the shaft
• CPC Class Codes: A61B 2017/2936 : Pins in guiding slots
• CPC Class Codes: A61B 2017/2943 : Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/2946 : Locking means
• CPC Class Codes: A61B 2017/320052 : Guides for cutting instruments by marking A61B2090/395

Abstract

A surgical instrument including a handle portion, a body portion, a movable handle, a tool assembly, a drive beam and a closure apparatus is disclosed. At least one of the closure apparatus and a contact surface of the tool assembly include a plastic surface. The body portion extends distally from the handle portion. The movable handle is located on the handle portion and is in mechanical cooperation with a drive member. The tool assembly includes an anvil, a cartridge assembly and a contact surface. The drive beam includes a proximal engagement portion and is configured to engage a portion of the drive member. The closure apparatus is configured to engage the contact surface of the tool assembly. At least a partial actuation of the movable handle moves the closure apparatus distally into engagement with the contact surface to approximate the anvil and the cartridge assembly.

Claims

1. A disposable loading unit, comprising:

a drive beam having a proximal engagement portion disposed adjacent a proximal end thereof, the drive beam defining a first longitudinal axis;

a tool assembly including an anvil defining a first contact surface, and a cartridge assembly defining a second contact surface, wherein the first and second contact surfaces are at least partially formed from metal, the tool assembly being disposed distally of the drive beam and defining a second longitudinal axis; and

a closure apparatus being formed from metal disposed adjacent a distal end of the drive beam, the closure apparatus including a first portion configured and dimensioned to engage the first contact surface of the tool assembly, and a second portion configured and dimensioned to engage the second contact surface of the tool assembly, whereby distal movement of the drive beam moves the closure apparatus distally into engagement with the first and second contact surfaces to approximate the anvil and the cartridge assembly,

wherein the first and second portions of the closure apparatus each include a plastic overmold to minimize friction between the first and second portions of the closure apparatus and the first and second contact surfaces of the tool assembly.

2. The disposable loading unit of claim 1, wherein the closure apparatus includes at least one plastic cap at least partially covering a portion thereof.

3. The disposable loading unit of claim 2, wherein the plastic cap covers at least one horizontal surface of the closure apparatus.

4. The disposable loading unit of claim 1, wherein at least a portion of the closure apparatus is made of plastic.

5. The disposable loading unit of claim 1, wherein at least a portion of the closure apparatus is overmolded with plastic.

6. The surgical instrument of claim 1, wherein the closure apparatus includes an, I-shaped cross section.

7. The disposable loading unit of claim 1, wherein at least a portion of the contact surface and at least a portion of the closure apparatus include a plastic surface thereon.

8. The disposable loading unit of claim 1, wherein the drive beam includes a plurality of layers.

9. The disposable loading unit of claim 1, wherein the tool assembly being movable from a first position in which the second longitudinal axis is substantially aligned with the first longitudinal axis to a second position in which the second longitudinal axis is disposed at an angle to the first longitudinal axis.

10. A disposable loading unit, comprising:

a drive beam;

a tool assembly disposed distally of the drive beam, the tool assembly including an anvil and a cartridge assembly which are pivotally connected for movement between open and closed positions, the anvil defining a first contact surface and the cartridge assembly defining a second contact surface, the first and second contact surfaces being formed from metal; and

a closure apparatus disposed adjacent a distal end of the drive beam, the closure apparatus including an upper portion configured and dimensioned to engage the anvil and a lower portion configured and dimensioned to engage the cartridge assembly such that distal movement of the closure apparatus moves the anvil and the cartridge assembly from the open position to the closed position, the closure apparatus further including a first plastic surface positioned between the upper portion and the anvil to reduce friction therebetween during distal movement of the closure apparatus, and a second plastic surface positioned between the lower portion and the cartridge assembly to reduce friction therebetween during distal movement of the closure apparatus to thereby facilitate a reduction in firing force.

11. The disposable loading unit of claim 10, wherein the upper and lower portions of the closure apparatus are connected by an intermediate portion positioned therebetween, the upper and lower portions extending outwardly of the intermediate portion such that the upper portion defines an upper horizontal portion and the lower portion defines a lower horizontal portion.

12. The disposable loading unit of claim 11, wherein the first plastic surface covers the upper horizontal portion and the second plastic surface covers the lower horizontal portion.

13. The disposable loading unit of claim 11, wherein the first plastic surface includes a first reinforced section configured and dimensioned for engagement with the intermediate portion of the closure apparatus, and the second plastic surface includes a second reinforced section configured and dimensioned for engagement with the intermediate portion of the closure apparatus, whereby the first and second reinforced sections minimize relative movement between the first plastic surface and the upper portion of the closure apparatus, and minimize relative movement between the second plastic surface and the lower portion of the closure apparatus.

14. The disposable loading unit of claim 11, wherein the intermediate portion includes a cutting surface.

15. The disposable loading unit of claim 10, wherein the first plastic surface is removably connected to the upper portion of the closure apparatus, and the second plastic surface is removably connected to the lower portion of the closure apparatus.