Method and apparatus for electrochemical analysis

• US 8,192,599 B2
• Filed: 11/21/2005
• Issued: 06/05/2012
• Est. Priority Date: 05/25/2005
• Status: Expired due to Fees

• Current Assignee: Universal Biosensors Pty Ltd. (Universal Biosensors, Inc.)
• Original Assignee: Universal Biosensors Pty Ltd. (Universal Biosensors, Inc.)
• Inventors: Hodges, Alastair, Pugh, Jerry T., Chambers, Garry
• Primary Examiner(s): Noguerola, Alex
• Assistant Examiner(s): Kaur, Gurpreet
• Application Number:
  US11/284,136
• Publication Number:
  US 20070205103A1
• Time in Patent Office: 2,388 Days
• Field of Search: 20440301-40303, 204/400, 205/775, 205/777.5, 205/792
• US Class Current: 204/403.01
• CPC Class Codes: G01N 27/3272 Test elements therefor, i.e. disposable laminated substrates with electrodes, reagent and channels optical biosensors G01N33/52

Abstract

Electrochemical sensors for investigating a physiological sample and methods of manufacture are disclosed. The sensor includes an electrochemical reaction cell, having electrodes and a reagent, and laterally spaced electrical contact points for electrically communication with a meter. Further described herein is a multi-chambered sensor having an electrochemical reaction cell and an immunological cell. The multi-chambered cell can also include a pre-chamber.

Claims

1. An electrochemical device, comprising:

a first electrically conductive layer including a first electrode area and an opposing second electrically conductive layer including a second electrode area, wherein at least one of the first or second electrically conductive layers comprises an electrically conductive material and an insulating material, wherein the electrically conductive material is coextensive with the insulating material;

a spacing layer positioned between the first and second electrically conductive layers and a sealing layer positioned adjacent to one of the first and second electrically conductive layers;

an electrochemical cell defined by the first and second electrically conductive layers, and an opening in the spacing layer;

an immunological cell defined by one of the first and second electrically conductive layers, the sealing layer, and an opening in the spacing layer and at least one of the first and second electrically conductive layers;

first and second electrical contact areas spaced laterally from the electrochemical cell; and

a sample passageway between the electrochemical cell and the immunological cell, wherein a sample can flow from the immunological cell to at least a portion of the electrochemical cell through the sample passageway.

2. The device of claim 1, wherein the electrochemical cell extends longitudinally.

3. The device of claim 1, wherein the first and second electrical contact areas are positioned on opposite lateral sides of the electrochemical cell.

4. The device of claim 1, wherein the immunological cell extends from a proximal sidewall of the device to a distal sidewall of the device.

5. The device of claim 1, wherein one of the first and second electrically conductive layers includes a vent hole that defines a portion of a vent.

6. The device of claim 5, wherein the vent hole is covered by the sealing layer.

7. The device of claim 1, further comprising a sample ingress opening through which the sample can be delivered to the immunological cell.

8. The device of claim 1, wherein the electrochemical cell is adapted to draw sample into the electrochemical cell through the sample passageway via capillary action.

9. The device of claim 1, wherein the electrochemical cell and the immunological cell extend parallel to a central longitudinal axis of the device.

10. The device of claim 1, wherein the electrochemical cell and the immunological cell extend along a central longitudinal axis of the device.

11. The device of claim 1, wherein the first electrical contact area is positioned adjacent to a first lateral edge of the device and the second electrical contact area is positioned adjacent to a second lateral edge of the device.

12. The device of claim 1, wherein the first electrical contact area is positioned on a top surface of the device and the second electrical contact area is positioned on a bottom surface of the device.

13. The device of claim 1, wherein a connective flap extends beyond the first and second electrically conductive layers for connecting with another electrochemical sensor device.

14. The sensors of claim 13, wherein the connective flap is defined by a layer selected from the group consisting of the spacer layer, the sealing layer, and combinations thereof.

15. The sensor of claim 1, further comprising a third electrical contact area.

16. The sensor of claim 15, wherein an electrical circuit between the third electrical contact area and at least one of the first and second electrical contact areas is closed when the immunological cell is filled with sample.

17. An electrochemical device, comprising:

a first electrically conductive layer including a first electrode area and an opposing second electrically conductive layer including a second electrode area, wherein at least one of the first or second electrically conductive layers comprises an electrically conductive material and an insulating material, wherein the electrically conductive material is coextensive with the insulating material;

a spacing layer positioned between the first and second electrically conductive layers and a sealing layer positioned adjacent to one of the first and second electrically conductive layers;

an electrochemical cell defined by the first and second electrically conductive layers, and an opening in the spacing layer;

an immunological cell defined by the first and second electrically conductive layers, and an opening in the spacing layer;

a pre-chamber defined by one of the first and second electrically conductive layers, the sealing layer, and an opening in at least one of the spacing layer and at least one of the first and second electrically conductive layers;

first and second electrical contact areas spaced laterally from the electrochemical cell; and

a sample passageway between the electrochemical cell and the immunological cell, wherein a sample flows from the immunological cell to at least a portion of the electrochemical cell through the sample passageway.

18. An electrochemical device, comprising:

a first electrically conductive layer including a first electrode area and an opposing second electrically conductive layer including a second electrode area, wherein at least one of the first or second electrically conductive layers comprises an electrically conductive material and an insulating material, wherein the electrically conductive material is coextensive with the insulating material;

a spacing layer positioned between the first and second electrically conductive layers and a sealing layer positioned adjacent to one of the first and second electrically conductive layers;

a first cell defined by the first and second electrically conductive layers, and an opening in the spacing layer;

first and third electrical contact areas in electrical communication with the first electrically conductive layer and a second electrical contact area in electrical communication with the second electrically conductive layer;

a second cell defined by one of the first and second electrically conductive layers, the sealing layer, and an opening in the spacing layer and at least one of the first and second electrically conductive layers; and

a sample passageway between the first cell and the second cell, wherein a sample flows from the second cell to at least a portion of the first cell through the sample passageway.

19. The sensor of claim 18, wherein the first and second electrical contact areas are spaced laterally from the at least one cell.