Economizer control

• US 8,195,335 B2
• Filed: 01/12/2010
• Issued: 06/05/2012
• Est. Priority Date: 01/12/2010
• Status: Active Grant

• Current Assignee: Honeywell International Inc.
• Original Assignee: Honeywell International Inc.
• Inventors: Kreft, Todd, Grabinger, Cory, McMillan, Scott, Wacker, Paul
• Primary Examiner(s): Decady, Albert
• Assistant Examiner(s): WHITTINGTON, ANTHONY T
• Application Number:
  US12/686,225
• Publication Number:
  US 20110172831A1
• Time in Patent Office: 875 Days
• Field of Search: 700/276
• US Class Current: 700/276
• CPC Class Codes: F24F 11/0001 for ventilation F24F11/30 takes precedence
• CPC Class Codes: F24F 11/0008 for air-humidification F24F11/30 takes precedence
• CPC Class Codes: F24F 11/30 for purposes related to the operation of the system, e.g. for safety or monitoring
• CPC Class Codes: F24F 11/46 Improving electric energy efficiency or saving
• CPC Class Codes: F24F 11/81 by controlling the air supply to heat-exchangers or bypass channels
• CPC Class Codes: F24F 2011/0006 using low temperature external supply air to assist cooling
• CPC Class Codes: F24F 2110/10 Temperature
• CPC Class Codes: F24F 2110/20 Humidity
• CPC Class Codes: F24F 3/044 Systems in which all treatment is given in the central station, i.e. all-air systems
• CPC Class Codes: F24F 7/08 with separate ducts for supplied and exhausted air with provisions for reversal of the input and output systems
• CPC Class Codes: Y02B 30/70 Efficient control or regulation technologies, e.g. for control of refrigerant flow, motor or heating

Abstract

The present disclosure provides a method for controlling an economizer of an HVAC system. The economizer has an outside air stream of incoming outside air, a return air stream of return air, and a mixed air stream of mixed incoming outside air and return air that is provided to the cooling unit of the HVAC system. The economizer also includes one or more controllable dampers for controlling a mixing ratio of incoming outside air to return air in the mixed air stream. The control method includes positioning the one or more controllable dampers in first and second configurations such that the mixed air stream has first and second mixing ratios of incoming outside air to return air in the mixed air stream. The method also includes recording first and second measures related to the temperature of the mixed air stream when the dampers are in each of the first and second configurations. First and second measures related to other parameters of the mixed air stream may be recorded as well. Based on the recorded first and second measures related to the temperature of the mixed air stream and possibly other recorded measures related to mixed air stream parameters, the method determines whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

Claims

1. A method for controlling an economizer of an HVAC system, wherein the economizer is configured to provide an air stream to a cooling unit, the economizer having an outside air stream of incoming outside air, a return air stream of return air, and a mixed air stream of mixed incoming outside air and return air, wherein the mixed air stream is provided to the cooling unit of the HVAC system, the economizer further including one or more controllable dampers for controlling a mixing ratio of incoming outside air to return air in the mixed air stream, the method comprising:

positioning the one or more controllable dampers such that the mixed air stream has a first mixing ratio of incoming outside air to return air in the mixed air stream;

with the mixed air stream having the first mixing ratio, recording a first measure of the temperature of the mixed air stream;

positioning the one or more controllable dampers such that the mixed air stream has a second mixing ratio of incoming outside air to return air in the mixed air stream, wherein the second mixing ratio is different from the first mixing ratio;

with the mixed air stream having the second mixing ratio, recording a second measure of the temperature of the mixed air stream;

based on the recorded first and second measures related to the temperature of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

2. The method of claim 1, further comprising calculating an outside air temperature of the incoming outside air based on the recorded first and second measures of the temperature of the mixed air stream.

3. The method of claim 1, further comprising calculating a return air temperature of the return air based on the recorded first and second measures of the temperature of the mixed air stream.

4. The method of claim 1, further comprising:

with the mixed air stream having the first mixing ratio, recording a first measure of the humidity of the mixed air stream; and

with the mixed air stream having the second mixing ratio, recording a second measure of the humidity of the mixed air stream.

5. The method of claim 4, wherein the determining step also includes determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system based on the first and second measures of the humidity of the mixed air stream.

6. The method of claim 5, further comprising the step of calculating at least one of an outside air dew point and an outside air entropy.

7. The method of claim 5, further comprising the step of calculating at least one of a return air dew point and a return air entropy.

8. The method of claim 1, wherein the second mixing ratio is greater than the first mixing ratio.

9. The method of claim 1, further comprising the step of deactivating the cooling unit.

10. A method for assessing the suitability of using outside air in an HVAC system having an economizer that is configured to control mixing of an outside air stream with a return air stream to produce a mixed air stream that is provided to a cooling unit of the HVAC system, the method comprising:

measuring one or more parameters of a first mixed air stream while one or more dampers of the economizer are disposed in a first damper configuration;

moving the one or more dampers from the first damper configuration to a second damper configuration;

measuring the one or more parameters of a second mixed air stream while one or more dampers of the economizer are disposed in the second damper configuration;

based on the one or more mixed air stream parameters in the first damper configuration and the second damper configuration, determining if outside air usage by the economizer is desirable.

11. The method of claim 10, wherein the step of measuring one or more parameters of the first mixed air stream includes measuring a first temperature, and wherein the step of measuring the one or more parameters of the second mixed air stream includes measuring a second temperature;

and

wherein the determining step includes;

if the second mixed air stream has a greater proportion of the outside air stream than the first mixed air stream, and the second temperature is less than the first temperature by more than a threshold temperature difference, then economizer usage is indicated as being desirable, and if not,

economizer usage is indicated as not being desirable.

12. The method of claim 10, wherein the step of measuring one or more parameters of the first mixed air stream includes measuring a first temperature and a first humidity, and wherein the step of measuring the one or more parameters of the second mixed air stream includes measuring a second temperature and a second humidity.

13. The method of claim 12, further comprising the step of calculating a first dew point from the first temperature and the first humidity, and calculating a second dew point from the second temperature and the second humidity, and

wherein the determining step includes:

if the second mixed air stream has a greater proportion of the outside air stream than the first mixed air stream, and the second dew point is less than the first dew point by more than a threshold dew point difference, then economizer usage is indicated as being desirable, and if not,

economizer usage is indicated as not being desirable.

14. The method of claim 12, further comprising the step of calculating a first entropy from the first temperature and the first humidity, and calculating a second entropy from the second temperature and the second humidity, and

wherein the determining step includes:

if the second mixed air stream has a greater proportion of the outside air stream than the first mixed air stream, and the second entropy is less than the first entropy by more than a threshold entropy difference, then economizer usage is indicated as being desirable, and if not

economizer usage is indicated as not being desirable.

22. The method of claim 10, wherein the step of measuring one or more parameters of the first mixed air stream includes measuring a first temperature, and wherein the step of measuring the one or more parameters of the second mixed air stream includes measuring a second temperature;

and

wherein the determining step includes;

if the first mixed air stream has a greater proportion of the outside air stream than the second mixed air stream, and the second temperature is greater than the first temperature by more than a threshold temperature difference, then economizer usage is indicated as being desirable, and if not, economizer usage is indicated as not being desirable.

23. The method of claim 12, further comprising the step of calculating a first dew point from the first temperature and the first humidity, and calculating a second dew point from the second temperature and the second humidity, and

wherein the determining step includes:

if the first mixed air stream has a greater proportion of the outside air stream than the second mixed air stream, and the second dew point is greater than the first dew point by more than a threshold dew point difference, then economizer usage is indicated as being desirable, and if not, economizer usage is indicated as not being desirable.

24. The method of claim 12, further comprising the step of calculating a first entropy from the first temperature and the first humidity, and calculating a second entropy from the second temperature and the second humidity, and

wherein the determining step includes:

if the first mixed air stream has a greater proportion of the outside air stream than the second mixed air stream, and the second entropy is greater than the first entropy by more than a threshold entropy difference, then economizer usage is indicated as being desirable, and if not, economizer usage is indicated as not being desirable.

15. A method for controlling an economizer of an HVAC system, wherein the economizer is configured to provide an air stream to a cooling unit, the economizer having an outside air stream of incoming outside air, a return air stream of return air, and a mixed air stream of mixed incoming outside air and return air, wherein the mixed air stream is provided to the cooling unit of the HVAC system, the economizer further including one or more controllable dampers for controlling a mixing ratio of incoming outside air to return air in the mixed air stream, the method comprising:

positioning the one or more controllable dampers such that the mixed air stream includes substantially all incoming outside air and substantially no return air, and recording a first measure related to the temperature of the mixed air stream; and

based at least in part on the recorded first measure related to the temperature of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

16. The method of claim 15 further comprising:

positioning the one or more controllable dampers such that the mixed air stream includes substantially all return air and substantially no incoming outside air, and recording a second measure related to the temperature of the mixed air stream; and

based at least in part on the recorded first and second measures related to the temperature of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

17. The method of claim 16 further comprising:

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all incoming outside air and substantially no return air, recording a first measure related to the humidity of the mixed air stream;

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all return air and substantially no incoming outside air, recording a second measure related to the humidity of the mixed air stream; and

based at least in part on the recorded first and second measures related to the temperature of the mixed air stream, and the first and second measures related to the humidity of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

18. The method of claim 16 further comprising:

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all incoming outside air and substantially no return air, recording a first measure related to the enthalpy of the mixed air stream;

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all return air and substantially no incoming outside air, recording a second measure related to the enthalpy of the mixed air stream; and

based at least in part on the recorded first and second measures related to the temperature of the mixed air stream, and the first and second measures related to the enthalpy of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

19. The method of claim 15 further comprising:

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all incoming outside air and substantially no return air, recording a first measure related to the humidity of the mixed air stream; and

based at least in part on the recorded first measure related to the temperature of the mixed air stream and the first measure related to the humidity of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

20. The method of claim 15 further comprising:

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all incoming outside air and substantially no return air, recording a first measure related to the dew point of the mixed air stream; and

based at least in part on the recorded first measure related to the temperature of the mixed air stream and the first measure related to the dew point of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.

21. The method of claim 15 further comprising:

when the one or more controllable dampers are positioned such that the mixed air stream includes substantially all incoming outside air and substantially no return air, recording a first measure related to the enthalpy of the mixed air stream; and

based at least in part on the recorded first measure related to the temperature of the mixed air stream and the first measure related to the enthalpy of the mixed air stream, determining whether and/or how much of the incoming outside air to admit into the economizer via the one or more controllable dampers during subsequent operation of the HVAC system.