Bone support apparatus

• US 8,197,519 B2
• Filed: 09/22/2006
• Issued: 06/12/2012
• Est. Priority Date: 09/23/2005
• Status: Active Grant

• Current Assignee: Synthes USA LLC (Johnson & Johnson)
• Original Assignee: Synthes USA LLC (Johnson & Johnson)
• Inventors: Schlaepfer, Fridolin, De Franceschi, Renzo
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): BRAY, STUART SAMUEL
• Application Number:
  US12/067,157
• Publication Number:
  US 20090149887A1
• Time in Patent Office: 2,090 Days
• Field of Search: 606/60, 606264-270, 606300-308
• US Class Current: 606/278
• CPC Class Codes: A61B 17/7034 characterised by a lateral opening
• CPC Class Codes: A61B 17/7037 wherein pivoting is blocked when the rod is clamped
• CPC Class Codes: A61B 17/7086 Rod reducers, i.e. devices providing a mechanical advantage to allow a user to force a rod into or onto an anchor head other than by means of a rod-to-bone anchor locking element; rod removers
• CPC Class Codes: A61B 17/7091 for applying, tightening or removing longitudinal element-to-bone anchor locking elements, e.g. caps, set screws, nuts or wedges

Abstract

An apparatus for connecting a bone anchor to a support rod includes a connector body and a cap. The connector body has a channel to receive and locate the support rod relative to the bone anchor. The cap is moveable longitudinally into a partially installed position in the channel, and snaps into non-threaded engagement with the connector body by rotating from the partially installed position to an installed position without moving axially relative to the connector body. In some embodiments, a sleeve fits over a socket portion of the connector body in a temporary position in which the sleeve permits insertion of the bone anchor into the socket. The sleeve engages the connector body so as to be restrained from axial and rotational movement relative to the connector body when in the temporary position. Tools are provided for installing the connector body, sleeve, cap, and support rod.

Claims

1. An apparatus for connecting a bone anchor to a support rod, comprising:

a connector body having an upper portion, a middle portion, and a lower portion, the lower portion including a socket for polyaxially receiving a head portion of the bone anchor, the upper portion including a pair of diametrically opposed arms defining a rod-receiving channel for receiving the support rod, each arm including an inner surface, an outer surface, opposite edge surfaces, a rim projecting radially inward, and a recess formed in the rim; and

a cap sized and configured to engage the inner surfaces of the arms, the cap including a pair of bosses projecting radially outward, a pair of stoppers projecting radially outward, and a pair of flanges projecting radially outward and located beneath the bosses and stoppers;

wherein the cap is receivable in the channel in a partially installed position in which the bosses, stoppers and flanges are located circumferentially between the arms of the connector body, rotation of the cap from the partially installed position toward an installed position causes the arms to interfere with further movement of the bosses, and further rotation of the cap to the installed position causes

     1) the arms to deflect outwardly to move out of interference with the bosses such that the bosses are movable past the rim on each arm so as to be received in the recesses, and

     2) the stopper to abut a side edge of an arm.

2. The apparatus of claim 1, further comprising a sleeve receivable over at least a portion of the lower portion of the connector body, the sleeve being moveable between (i) a temporary position in which the sleeve permits insertion of the bone anchor, (ii) a provisional locking position in which the sleeve permits polyaxial angulation of the bone anchor with respect to the connector body but prevents removal of the bone anchor from the connector body, and (iii) a locking position in which the sleeve prevents both polyaxial angulation and removal of the bone anchor with respect to the connector body.

3. The apparatus of claim 2, wherein the sleeve includes a plurality of inwardly projecting retainer flanges receivable against the connector body in an interference fit from which the sleeve is releasable for movement toward the locking position.

4. The apparatus of claim 3, wherein the connector body has a substantially cylindrical outer surface with an upper step portion and a lower step portion, and the retainer flanges are deflectable to establish the interference fit upon moving axially onto the step portions of the cylindrical outer surface.

5. The apparatus of claim 4, wherein the middle section of the connector body comprises the substantially cylindrical outer surface, the connector body comprising a concave transition portion between the lower portion and the middle portion, the projecting retainer flanges receivable in the concave transition portion to prevent the sleeve from moving axially and for contacting the substantially cylindrical outer surface.

6. The apparatus of claim 2, wherein the sleeve is prevented from axial and rotational movement with respect to the connector body when in the temporary position.

7. The apparatus of claim 2, wherein the sleeve engages the connector body via an interference fit in the temporary position.

8. The apparatus of claim 2, wherein the sleeve is further configured to fit over the connector body in a preliminary position in which the sleeve is freely movable axially and rotationally relative to the connector body, and to move axially to the temporary position.

9. The apparatus of claim 2, wherein the connector body has a substantially cylindrical outer surface with one or more radially raised step portions, and the sleeve has one or more inner retainer portions that are moveable axially against the step portions of the cylindrical outer surface to establish an interference fit with the connector body upon movement of the sleeve axially from the preliminary position to the temporary position.

10. The apparatus of claim 2, wherein the sleeve is configured (i) to be received over the connector body in a first preliminary position upon movement of the sleeve axially over the connector body in a first direction, (ii) to be rotated from the first preliminary position to a second preliminary position, and (iii) to move from the second preliminary position to the temporary position, onward to the provisional locking position, and further to the locking position upon movement of the sleeve axially over the connector body in a second direction opposite the first direction.

11. The apparatus of claim 1, wherein when the cap is rotated from the partially installed position to the installed position, the bosses contact and deflect the arms radially outward to enlarge the channel so that the flanges formed on the cap can be circumferentially aligned with the rim formed on the arms.

12. The apparatus of claim 11, wherein when the cap is located in the installed position, the bosses are received in the recesses formed on the rim so that the arms will return to their original undeflected conditions causing the rim formed on the connector body to engage at least a portion of the flange formed on the cap.

13. The apparatus as claim 12, wherein the bosses project radially outward in diametrically opposed positions on the cap, the stoppers project radially outward in diametrically opposed positions on the cap, the stoppers are circumferentially offset about 45 degrees from the bosses, and the flanges extend about 90 degrees about the periphery of the cap.

14. The apparatus of claim 1, wherein the arms are configured to deflect radially outward under the influence of the bosses when the cap is rotated from the partially installed position to the installed position, and to snap back inward to capture the bosses in the recesses when the cap reaches the installed position.

15. The apparatus of claim 14, wherein the arms are located in the rotational path of movement of the flanges when the cap is in the partially installed position, and the bosses are configured to deflect the arms radially outward to provide clearance for the flanges to move beneath the rims as the cap is rotated into the installed position.

16. The apparatus of claim 1, wherein when the cap is rotated from the partially installed position to the installed position, the cap is rotated relative to the connector body but the cap does not move axially relative to the connector body.

17. The apparatus of claim 1, wherein the cap is axially movable into the partially installed position without rotating relative to the connector body.

18. The apparatus of claim 1, wherein when the cap is rotated from the partially installed position to the installed position, the flanges are configured to move circumferentially beneath the rims without camming action.

19. The apparatus of claim 1, wherein when the cap is rotated from the partially installed position to the installed position, the bosses formed on the cap are configured to snap into the recesses formed on the arms while the flanges formed on the cap are configured to move circumferentially beneath the rims formed on the arms.

20. The apparatus of claim 1, wherein when the cap is rotated from the partially installed position to the installed position, the stoppers move into abutment with the connector body to block continued rotation of the cap beyond the installed position.

21. The apparatus of claim 1, wherein the flanges are located beneath the rims.

22. An apparatus for connecting a bone anchor to a support rod, comprising:

a connector body having an upper portion, a middle portion, and a lower portion, the lower portion including a socket for polyaxially receiving a head portion of the bone anchor, the upper portion including a shoulder surface and a pair of diametrically opposed arms defining a rod-receiving channel for receiving the support rod, each arm including an inner surface, an outer surface, opposite edge surfaces, a rim projecting radially inward, and a recess formed in the rim; and

a cap including an upper portion and a lower portion and configured to engage the inner surfaces of the arms, the cap including a pair of bosses projecting radially outward, a pair of stoppers projecting radially outward, a pair of flanges projecting radially outward and located beneath the bosses and stoppers, and at least two projections extending from the lower portion of the cap;

wherein the cap is receivable in the channel in a partially installed position in which the bosses, stoppers and flanges are located circumferentially between the arms of the connector body, and wherein when the cap is rotated from the partially installed position to an installed position, the bosses are received in the recesses, the stopper abuts a side edge of an arm, the flanges are located beneath the rims, and the at least two projections contact the shoulder surface.

23. The apparatus of claim 22, wherein the flange extends radially from the lower portion of the cap, below both the bosses and stoppers which extend radially from the upper portion of the cap.

24. An apparatus for connecting a bone anchor to a support rod, comprising:

a connector body having an upper portion, a middle portion, and a lower portion, the lower portion including a socket for polyaxially receiving a head portion of the bone anchor, the upper portion including a pair of diametrically opposed arms defining a rod-receiving channel for receiving the support rod, each arm including an inner surface, an outer surface, opposite edge surfaces, a rim projecting radially inward, and a recess formed in the rim; and

a cap including an upper portion and a lower portion and configured to engage the inner surfaces of the arms, the cap including a pair of bosses projecting radially outward, a pair of stoppers projecting radially outward, and a pair of flanges projecting radially outward;

wherein the cap is receivable in the channel in a partially installed position in which the bosses, stoppers and flanges are located circumferentially between the arms of the connector body, the cap is rotatable from the partially installed position toward an installed position such that the arms interfere with movement of the bosses, and the cap is further rotatable to the installed position such that the arms deflect outwardly to permit the bosses to move past the rim on each arm and the bosses are received in the recesses, the stopper abuts a side edge of an arm, and the flanges are located beneath the rims;

wherein the flanges guide the rotation of the cap within the arms to the installed position such that the bosses deflect the arms outwardly to move out of interference with the bosses, the bosses snap into the recesses when the cap is in the installed position, and the engagement of the stopper with the side edge of the arm prevents over-rotation of the cap.

25. The apparatus of claim 24, wherein the flanges each further comprise a rounded contour following along the entire perimeter of each flange, wherein the rounded contours complement the underside of the rim of the connector body.

26. The apparatus of claim 24, wherein the flanges extend continuously along at least 90 degrees of the circumference of the cap and located beneath the bosses and stoppers.