Low profile medical stent

• US 8,197,528 B2
• Filed: 01/04/2007
• Issued: 06/12/2012
• Est. Priority Date: 03/31/1998
• Status: Expired due to Term

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Colgan, Darragh, Hamilton, Peter A., DiCarlo, Paul, Campbell, Andrew J., Gilligan, Sean, Chin, Albert, DiMatteo, Kristian
• Primary Examiner(s): Bui, Vy Q
• Application Number:
  US11/649,619
• Publication Number:
  US 20070118206A1
• Time in Patent Office: 1,986 Days
• Field of Search: 623 111- 123, 606/108, 606191-198
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/07 Stent-grafts
• CPC Class Codes: A61F 2/90 characterised by a net-like or mesh-like structure
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/966 with relative longitudinal movement between outer sleeve and prosthesis, e.g. using a push rod
• CPC Class Codes: A61F 2002/9534 for repositioning of stents
• CPC Class Codes: A61F 2002/9665 with additional retaining means
• CPC Class Codes: A61F 2210/0076 multilayered, e.g. laminated structures
• CPC Class Codes: A61F 2220/0016 with sharp anchoring protrusions, e.g. barbs, pins, spikes
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2250/0098 radio-opaque, e.g. radio-opaque markers

Abstract

The present invention relates to a medical prosthesis having a low profile for delivery into a body lumen. The stent includes a plurality of geometric cells defining the stent, which has first and second opposed open ends; and a plurality of wire strands woven to form a plurality of crossed regions defining the geometric cells. Each wire strand has strand ends and the strand ends are disposed at the second end of the stent.

Claims

1. A medical stent comprising:

a plurality of geometric cells defining a stent, the stent having first and second opposed open ends; and

a plurality of wire strands woven to form a plurality of crossed regions defining said geometric cells;

wherein each wire strand has strand ends and the strand ends are disposed at said second end of said stent; and

wherein the wire strands at said crossed regions cross each other only once either above or below each other at said crossed regions so that the wire strands at said crossed regions can move freely relative to each other and wherein adjacent end strands are closed without twisting to form the end of the most distal cell and then bent without twisting to form a joined portion which extends distally beyond the most distal cell.

2. The stent of claim 1, wherein the wire stands are bent to define said first end of said stent.

3. The stent of claim 1, wherein the wire strands at least one of said crossed regions cross at an angle, which angle decreases when the stent is radially compressed.

4. The stent of claim 1, wherein the wire strands at least one of said crossed regions cross at an angle, which angle increases when the stent is radially expanded.

5. The stent of claim 4, wherein the angle is increasingly obtuse as the stent is radially expanded.

6. The stent of claim 4, where the angle is from about 70°

to about 100°

.

7. The stent of claim 4, where the angle is from about 20°

to about 160°

.

8. The stent of claim 4, wherein the stent foreshortens when the stent is radially expanded.

9. The stent of claim 1, wherein said wire strands are nitinol wire strands.

10. The stent of claim 1, wherein said crossed regions comprise crossed regions without having said strands being helically wrapped thereat.

11. The stent of claim 1, wherein the wire strands at the crossing points are not twisted.

12. The stent of claim 1, wherein the geometric cells have a diamond shape.

13. The stent of claim 1, wherein each strand has a diameter from about 0.004 inches to about 0.008 inches.

14. The stent of claim 1, wherein pairs of the strands at said second end are aligned parallel to each other and joined to form the end of the most distal cell.

15. The stent of claim 1, wherein the strands at said second end are secured to one and the other.

16. The stent of claim 1, wherein the strands at said second end are helically twisted.

17. The stent of claim 1, wherein the stent is coated with silicone.

18. The stent of claim 1, further comprising a covering.

53. The stent of claim 1, wherein wire ends of said strands at said second end are welded.

54. The stent of claim 1, wherein wire ends of the pairs of said strands at said second end are welded.

55. The stent of claim 1, wherein at least some of the wire ends at said second end are bent and welded.

56. The stent of claim 1, wherein at least some of the wire ends at said second end are secured to each other by use of a sleeve.

19. A medical stent comprising:

a plurality of geometric cells defining a stent, the stent having first and second opposed open ends; and

a plurality of wire strands woven to form a plurality of crossed regions defining said geometric cells;

wherein the wire stands are bent to define said first end of said stent and further wherein each wire strand has strand ends and the strand ends are disposed at said second end of said stent; and

wherein the wire strands at said crossed regions cross each other only once either above or below each other at said crossed regions so that the wire strands at said crossed regions can move freely relative to each other and wherein adjacent end strands are closed without twisting to form the end of the most distal cell and then at least one end strand is bent without twisting to form a joint.

20. The stent of claim 19, wherein said crossed regions comprise crossed regions without having said strands being helically wrapped thereat.

21. The stent of claim 19, wherein the wire strands at the crossing points are not twisted.

22. The stent of claim 19, wherein the geometric cells have a diamond shape.

23. The stent of claim 19, wherein the wire strands at least one of said crossed regions cross at an angle, which angle decreases when the stent is radially compressed.

24. The stent of claim 19, wherein the wire strands at least one of said crossed regions cross at an angle, which angle increases when the stent is radially expanded.

25. The stent of claim 24, wherein the angle is increasingly obtuse as the stent is radially expanded.

26. The stent of claim 24, where the angle is from about 70°

to about 100°

.

27. The stent of claim 24, where the angle is from about 20°

to about 160°

.

28. The stent of claim 27, wherein the stent foreshortens when the stent is radially expanded.

29. The stent of claim 19, wherein said wire strands are nitinol wire strands.

30. The stent of claim 19, wherein the strands at said second end are helically twisted.

31. A method of making a medical stent, comprising:

providing a plurality of wire strands, each strand having strand ends;

bending the wire strands to form a first end of the stent; and

diagonally weaving the wires; and

crossing the wires only once either above or below each other to produce a plurality crossed regions defining a plurality of geometric cells so that the wire strands at said crossed regions can move freely relative to each other;

wherein said strand ends form a second end of the stent and wherein adjacent end strands are closed without twisting to form the end of the most distal cell and then bent without twisting to form a joined portion which extends distally beyond the most distal cell.

32. The method of claim 31, wherein the step of weaving comprises forming the plurality of crossing points without having the wire strands helically wrapped thereat.

33. The method of claim 31, wherein the step of weaving comprises forming the plurality of crossing points without having the wire strands twisted thereat.

34. The method of claim 31, wherein the wire strands at least one of said crossed regions cross at an angle, which angle decreases when the stent is radially compressed.

35. The method of claim 31, wherein the wire strands at least one of said crossed regions cross at an angle, which angle increases when the stent is radially expanded.

36. The method of claim 35, wherein the angle is increasingly obtuse as the stent is radially expanded.

37. The method of claim 35, where the angle is from about 70°

to about 100°

.

38. The method of claim 35, where the angle is from about 20°

to about 160°

.

39. The method of claim 38, wherein the stent foreshortens when the stent is radially expanded.

40. The method of claim 31, wherein said wire strands are nitinol wire strands.

41. The method of claim 31, wherein the geometric cells have a diamond shape.

42. The method of claim 31, wherein each strand has a diameter from about 0.004 inches to about 0.008 inches.

43. The method of claim 31, wherein pairs of the strands at said second end are attached to one and the other.

44. The method of claim 31, wherein the paired strands at said second end are aligned parallel to each other and joined to form the end of the most distal cell.

45. The method of claim 31, further comprising:

coating the stent with silicone.

46. The method of claim 31, further comprising:

providing a covering to the stent.

47. A medical stent comprising:

a plurality of geometric cells defining a stent, the stent having first and second opposed open ends; and

a plurality of wire strands woven to form a plurality of crossed regions defining said geometric cells;

wherein the wire stands are bent to define said first end of said stent and further wherein each wire strand has strand ends and pairs of the strand ends are aligned parallel to each other and joined without twisting to form the end of the most distal cell at said second end of said stent; and

wherein the wire strands at said crossed regions cross each other only once either above or below each other at said crossed regions so that the wire strands at said crossed regions can move freely relative to each other.

48. A medical stent comprising:

a plurality of geometric cells defining a stent, the stent having first and second opposed open ends; and

a plurality of wire strands woven to form a plurality of crossed regions defining said geometric cells, the crossed regions having at least one angle which increases when the stent is radially expanded;

wherein the wire stands are bent to define said first end of said stent and further wherein each wire strand has strand ends and the strand ends are disposed at said second end of said stent; and

wherein the wire strands at said crossed regions cross each other only once either above or below each other at said crossed regions so that the wire strands at said crossed regions can move freely relative to each other and wherein pairs of strand ends are aligned parallel to each other and joined without twisting to form the end of the most distal cell.

49. The stent of claim 48, where the angle is from about 70°

to about 100°

.

50. The stent of claim 48, where the angle is from about 20°

to about 160°

.

51. The stent of claim 48, wherein the stent foreshortens when the stent is radially expanded.

52. A medical stent comprising:

a plurality of geometric cells defining a stent, the stent having first and second opposed open ends; and

a plurality of wire strands woven to form a plurality of crossed regions defining said geometric cells, the crossed regions having at least one obtuse angle which increases when the stent is radially expanded;

wherein the wire stands are bent to define said first end of said stent and further wherein each wire strand has strand ends and the strand ends are disposed at said second end of said stent; and

wherein the wire strands at said crossed regions cross each other only once either above or below each other at said crossed regions so that the wire strands at said crossed regions can move freely relative to each other, and wherein adjacent end strands are joined without twisting along an axis parallel to the longitudinal axis of the stent and wherein said joined portion extends distally beyond the most distal cell of the stent.