Twisted pair cable having improved crosstalk isolation

• US 8,198,536 B2
• Filed: 10/07/2008
• Issued: 06/12/2012
• Est. Priority Date: 12/09/2005
• Status: Active Grant

• Current Assignee: Belden Inc.
• Original Assignee: Belden Inc.
• Inventors: Clark, William T
• Primary Examiner(s): Nguyen, Chau
• Application Number:
  US12/246,777
• Publication Number:
  US 20090071691A1
• Time in Patent Office: 1,344 Days
• Field of Search: 174/113.R, 174/113.C
• US Class Current: 174/113.R
• CPC Class Codes: H01B 11/04 with pairs or quads mutually positioned to reduce cross-talk
• CPC Class Codes: H01B 11/06 with means for reducing effects of electromagnetic or electrostatic disturbances, e.g. screens

Abstract

A cable that provides reduced alien crosstalk between similar twisted pairs in cables that are in close proximity to one another and/or crosstalk between twisted pairs of the cable. In one example, a cable includes first, second and third twisted pairs, a shaped filler including a body portion and a plurality of tines extending outward from the body portion, the plurality of tines defining a plurality of channels in which the twisted pairs are individually disposed, and an outer jacket surrounding the twisted pairs and the shaped filler, wherein the shaped filler is constructed such that the body portion provides a first spacing between the first twisted pair and the second twisted pair, and one of the plurality of tines provides a second spacing between the second twisted pair and the third twisted pair, with the filler configured such that the second spacing is substantially smaller than the first spacing.

Claims

1. A data cable comprising:

a plurality of twisted pairs of insulated conductors including a first twisted pair, a second twisted pair and a third twisted pair;

a shaped filler including a non-central body portion and a plurality of tines extending outward from the non-central body portion, the plurality of tines defining a plurality of channels in which the plurality of twisted pairs of insulated conductors are individually disposed; and

an outer jacket surrounding the plurality of twisted pairs of insulated conductors and the shaped filler along a length of the cable;

wherein the width of the non-central body portion is larger than the width of each tine of the plurality of tines and the shaped filler is constructed such that the non-central body portion provides a first spacing between the first twisted pair and the second twisted pair, and one of the plurality of tines provides a second spacing between the second twisted pair and the third twisted pair, the second spacing being substantially smaller than the first spacing;

wherein the non-central body portion includes a base that is wider than a central region of the non-central body portion, and wherein the non-central body portion is constructed and arranged within the outer jacket such that the base is adjacent the outer jacket to provide a helical circumferential barrier along an inner surface of the outer jacket and extending along a length of the cable to reduce alien crosstalk; and

wherein in cross-section the shaped filler is asymmetrical about a first line taken through a center of the shaped filler, the first line being perpendicular to a second line taken through the center of the shaped filler, the second line bisecting the non-central body portion from the center of the shaped filler to an end of the non-central body portion.

2. The data cable of claim 1, wherein the first and second twisted pairs of conductors have the most similar twist lay lengths of the first, second, and third twisted pairs of conductors.

3. The data cable of claim 1, wherein the tines of the shaped filler extend beyond an outer circumference of the first, second and third twisted pairs of conductors.

4. The data cable of claim 3, wherein the tines include a flange portion that creates an opening for each channel that is narrower than a diameter of the twisted pairs of conductors.

5. The data cable of claim 1, wherein the shaped filler comprises a channel.

6. The data cable of claim 1, wherein the plurality of twisted pairs of insulated conductors and the shaped filler comprise a core of the cable, wherein the outer jacket is provided with a plurality of protrusions extending away from an inner circumferential surface of the jacket, and wherein the plurality of protrusions are configured to cause the core to be kept away from the inner circumferential surface of the jacket.

7. The data cable of claim 1, wherein the shaped filler comprises a flame-retardant, low-dielectric constant, low-dissipation factor polymer.

8. The data cable of claim 1, wherein the shaped filler comprises a foamed flame retardant, cellular polyolefin.

9. The data cable of claim 1, wherein the shaped filler comprises a fluoropolymer.

10. The data cable of claim 1, wherein the shaped filler comprises foamed fluorinated ethylene propylene.

11. The data cable of claim 1, wherein the shaped filler comprises foamed polyvinyl chloride.

12. The data cable of claim 1, wherein the non-central body portion of the shaped filler defines an interior channel.

13. A data cable comprising:

a plurality of twisted pairs of insulated conductors configured to carry data signals;

a shaped filler including a non-central body portion and a plurality of tines extending outward from the non-central body portion, the plurality of tines defining a plurality of channels in which the plurality of twisted pairs of insulated conductors are individually disposed; and

a jacket surrounding the plurality of twisted pairs and the shaped filler;

wherein in cross-section the shaped filler is asymmetrical about a first line taken through a center of the shaped filler, the first line being perpendicular to a second line taken through the center of the shaped filler, the second line bisecting the non-central body portion from the center of the shaped filler to an end of the non-central body portion;

wherein the shaped filler is constructed such that the non-central body portion provides a first spacing between the first twisted pair and the second twisted pair, and one of the plurality of tines provides a second spacing between the second twisted pair and the third twisted pair, with the filler configured such that the second spacing is substantially smaller than the first spacing;

wherein the plurality of twisted pairs and the shaped filler are helically cabled together along a length of the data cable; and

wherein the non-central body portion of the shaped filler includes a base that is wider than a central region of the non-central body portion, and wherein the non-central body portion is constructed and arranged within the jacket such that the base is adjacent the jacket and provides a helical barrier around a circumference of the data cable along the length of the data cable.

14. The data cable of claim 13, wherein the non-central body portion is substantially larger than the plurality of tines;

and

wherein the plurality of tines all extend from a same side of the non-central body portion.

15. The data cable of claim 13, wherein the non-central body portion defines a substantially central passage in the body portion;

and

wherein the substantially central passage is air-filled.

16. The data cable of claim 13, wherein the plurality of twisted pairs consists of four twisted pairs of insulated conductors;

wherein the plurality of tines consists of three tines, the three tines and the non-central body portion together defining four channels in which the four twisted pairs are individually disposed.

17. The data cable of claim 13, wherein the width of the non-central body portion is greater than the width of each tine of the plurality of tines.