Power-conversion control system including sliding mode controller and cycloconverter

• US 8,199,545 B2
• Filed: 05/05/2009
• Issued: 06/12/2012
• Est. Priority Date: 05/05/2009
• Status: Active Grant

• Current Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: Hamilton Sundstrand Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Nguyen, Vietson M., Rozman, Gregory I., Vedula, Sastry V.
• Primary Examiner(s): Laxton, Gary L
• Application Number:
  US12/435,534
• Publication Number:
  US 20100284208A1
• Time in Patent Office: 1,134 Days
• Field of Search: 363/95, 363/97, 363/98, 363/131, 363/132, 363/157, 363/159, 363/164, 363/165, 363/2, 363/8, 363/9, 363/10, 363/163
• US Class Current: 363/165
• CPC Class Codes: H02M 7/4807 having a high frequency intermediate AC stage

Abstract

A power-conversion control system includes an inverter, a cycloconverter, and a sliding mode controller. The inverter is operable to receive a DC voltage input and produce a first AC voltage output having a first frequency. The cycloconverter has a plurality of bidirectional switches, and is operable to receive the first AC voltage and to synthesize a second AC voltage having a second frequency that is lower than the first frequency. The sliding mode controller is operable to provide a control signal to command the plurality of bidirectional switches to turn OFF and ON when the first AC voltage is at a zero crossing condition. The sliding mode controller is also operable to selectively adjust the frequency and amplitude of the second AC voltage.

Claims

1. A power-conversion control system comprising:

an inverter operable to receive a DC voltage input and produce a first AC voltage output having a first frequency;

a cycloconverter having a plurality of bidirectional switches, and being operable to receive the first AC voltage and to synthesize a second AC voltage having a second frequency that is lower than the first frequency; and

a sliding mode controller operable to provide a control signal to command the plurality of bidirectional switches to turn OFF and ON when the first AC voltage is at a zero crossing condition, and operable to selectively adjust the frequency and amplitude of the second AC voltage.

2. The system of claim 1, wherein the sliding mode controller selectively adjusts the frequency of the second AC voltage by selectively adjusting a rate at which the plurality of bidirectional switches are turned OFF and ON.

3. The system of claim 1, wherein the sliding mode controller selectively adjusts a rate at which the plurality of bidirectional switches are turned OFF and ON in response to a voltage feedback signal and a current feedback signal, and wherein the sliding mode controller adjusts the rate to minimize a difference between the voltage feedback signal and a desired voltage.

4. The system of claim 1, including a transformer operable to electrically isolate the inverter from the cycloconverter.

5. The system of claim 1, further comprising:

an output filter operable to remove high frequency components of the second AC voltage.

6. The system of claim 5, wherein the output filter includes at least one capacitor and at least one inductive winding, and is electrically connected to the cycloconverter and to at least one load.

7. The system of claim 6, wherein the at least one load corresponds to at least one electrical device in or on an aircraft.

8. The system of claim 1, further comprising:

a phase shift controller operable to command at least one first gate driver to turn a plurality of power switches in the inverter OFF or ON.

9. The system of claim 8, wherein each of the plurality of power switches includes a switch and a diode electrically connected in parallel.

10. The system of claim 8, wherein the signal steering block includes a plurality of flip-flops, a plurality of AND gates, and a plurality of OR gates.

11. The system of claim 8, wherein said phase shift controller is operable to output a synchronization signal indicating when the first AC voltage is at a zero crossing condition.

12. The system of claim 1, wherein the first AC voltage is a square wave voltage.

13. The system of claim 1, wherein at least one of the plurality of bidirectional switches includes a first switch and a first diode electrically connected in parallel, and a second switch and a second diode electrically connected in parallel, wherein the first switch and first diode are electrically connected in series to the second switch and second diode.

14. The system of claim 1, wherein at least one of the plurality of bidirectional switches includes a first switch and a first diode electrically connected in series, and a second switch and a second diode electrically connected in series, wherein the first switch and first diode are electrically connected in parallel with the second switch and the second diode.

15. The system of claim 1, wherein at least one of the plurality of bidirectional switches includes a switch electrically connected in parallel with a first pair of diodes, and electrically connected in parallel with a second pair of diodes.

16. The system of claim 1, further comprising a signal steering block operable to command at least one second gate driven to turn the bidirectional switches to turn OFF or ON in response to the control signal from the sliding mode controller, and a synchronization signal.

17. A power-conversion control system comprising:

an inverter operable to receive a DC voltage input and produce a first AC voltage output having a first frequency;

a cycloconverter having a plurality of bidirectional switches, and being operable to receive the first AC voltage and to synthesize a second AC voltage having a second frequency that is lower than the first frequency;

a sliding mode controller operable to provide a control signal to command the plurality of bidirectional switches to turn OFF and ON when the first AC voltage is at a zero crossing condition, and operable to selectively adjust the frequency and amplitude of the second AC voltage;

a phase shift controller operable to command at least one first gate driver to turn a plurality of power switches in the inverter OFF or ON; and

a signal steering block operable to command at least one second gate driver to turn the bidirectional switches to turn OFF or ON in response to the control signal from the sliding mode controller and a synchronization signal from the phase shift controller, wherein the synchronization signal indicates when the first AC voltage is at a zero crossing condition.

18. A method of providing alternating current to a load, comprising:

converting a DC voltage into a first AC voltage having a first frequency;

commanding a plurality of switches in a cycloconverter turn OFF or ON to synthesize a second AC voltage having a second frequency that is lower than the first frequency, wherein the plurality of switches are turned OFF or ON when first AC voltage is at a zero crossing condition; and

selectively adjusting a rate at which the plurality of switches are turned OFF and ON in response to a voltage feedback signal and a current feedback signal to minimize a difference between the voltage feedback signal and a desired voltage.

19. The method of claim 18, further comprising:

generating a synchronization signal to indicate when the first AC voltage is at a zero crossing condition.

20. The method of claim 18, further comprising:

filtering out high frequency components of the second AC voltage; and

coupling the filtered second AC voltage to at least one load.