Temperature limited heaters for heating subsurface formations or wellbores
First Claim
1. A system configured to heat at least a part of a hydrocarbon containing formation, comprising:
- an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation;
an AC power supply;
one or more electrical conductors configured to be electrically coupled to the AC power supply and located in the opening and extending from the surface into the hydrocarbon containing layer, wherein at least one of the electrical conductors comprises a heater section at least partially in the hydrocarbon containing layer, the heater section comprising an electrically resistive ferromagnetic material configured to provide an electrically resistive heat output when AC is applied to the ferromagnetic material, and wherein the heater section is configured to provide a reduced amount of heat near or above a selected temperature during use due to the decreasing AC resistance of the heater section when the temperature of the ferromagnetic material is near or above the selected temperature; and
wherein the system is configured to allow heat to transfer from the heater section such that heat transfers from the heater section to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer.
1 Assignment
0 Petitions
Accused Products
Abstract
Systems and methods are described for heating a subsurface formation. Alternating electrical current may be applied to one or more electrical conductors. The electrical conductors may be located in a subsurface formation. The electrical conductors may provide an electrically resistive heat output upon application of the alternating electrical current. At least one of the electrical conductors may include an electrically resistive ferromagnetic material. The electrical conductor may provide a reduced amount of heat above or near a selected temperature. Heat may be allowed to transfer from the electrical conductor to a part of the subsurface formation.
388 Citations
142 Claims
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1. A system configured to heat at least a part of a hydrocarbon containing formation, comprising:
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an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation; an AC power supply; one or more electrical conductors configured to be electrically coupled to the AC power supply and located in the opening and extending from the surface into the hydrocarbon containing layer, wherein at least one of the electrical conductors comprises a heater section at least partially in the hydrocarbon containing layer, the heater section comprising an electrically resistive ferromagnetic material configured to provide an electrically resistive heat output when AC is applied to the ferromagnetic material, and wherein the heater section is configured to provide a reduced amount of heat near or above a selected temperature during use due to the decreasing AC resistance of the heater section when the temperature of the ferromagnetic material is near or above the selected temperature; and wherein the system is configured to allow heat to transfer from the heater section such that heat transfers from the heater section to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16, 17, 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30, 31, 32, 33, 34, 35, 36, 37, 38, 39, 40, 41, 42, 43, 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62)
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63. A method for heating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein providing the AC provides an electrically resistive heat output from the electrical conductors, wherein at least one of the electrical conductors comprises an electrically resistive ferromagnetic material that provides heat when AC flows through the electrically resistive ferromagnetic material, and wherein such electrical conductor comprising electrically resistive ferromagnetic material provides a reduced amount of heat above or near a selected temperature; and allowing the heat to transfer from the electrically resistive ferromagnetic material to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer. - View Dependent Claims (64, 65, 66, 67, 68, 69, 70, 71, 72, 73, 74, 75, 76, 77, 78, 79, 80, 81, 82, 83, 84, 85, 86, 87, 88, 89, 90, 91, 92, 93, 94, 95, 96, 97, 98)
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99. A method for heating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein at least one of the electrical conductors comprises one or more electrically resistive sections; providing an electrically resistive heat output from at least one of the electrically resistive sections, wherein such electrically resistive sections provide a reduced amount of heat above or near a selected temperature that is about 20% or less of the heat output at about 50°
C. below the selected temperature; andallowing the heat to transfer from at least one of the electrically resistive sections to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer. - View Dependent Claims (100, 101, 102, 103, 104, 105, 106, 107, 108, 109, 110, 111, 112, 113, 114, 115)
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116. A method for heating a hydrocarbon containing formation, comprising:
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applying a current to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein at least one of the electrical conductors comprises one or more electrically resistive sections; providing an electrically resistive heat output from at least one of the electrically resistive sections, wherein such electrically resistive sections provide a reduced amount of heat above or near a selected temperature that is about 20% or less of the heat output at about 50°
C. below the selected temperature; andallowing the heat to transfer from at least one of the electrically resistive sections to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer. - View Dependent Claims (117, 118, 119, 120, 121, 122, 123, 124, 125, 126, 127, 128)
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129. A method for heating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein at least one of the electrical conductors comprises an electrically resistive ferromagnetic material that provides an electrically resistive heat output when AC is applied to the ferromagnetic material, and wherein AC is applied when the ferromagnetic material is about 50°
C. below a Curie temperature of the ferromagnetic material to provide an initial electrically resistive heat output;allowing the temperature of the ferromagnetic material to approach or rise above the Curie temperature of the ferromagnetic material; allowing the heat output from at least one of the electrical conductors to decrease below the initial electrically resistive heat output as a result of a change in AC resistance of such electrical conductor caused by the temperature of the ferromagnetic material approaching or rising above the Curie temperature of the ferromagnetic material; and allowing heat to transfer from the electrical conductors to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer. - View Dependent Claims (130, 131, 132, 133, 134, 135, 136, 137, 138)
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139. A system configured to heat a part of a hydrocarbon containing formation, comprising:
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a conduit configured to be placed in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein the conduit is configured to allow fluids to be produced from the formation; one or more electrical conductors configured to be placed in the opening in the formation, wherein at least one of the electrical conductors comprises a heater section, the heater section comprising an electrically resistive ferromagnetic material configured to provide an electrically resistive heat output when AC is applied to the ferromagnetic material, wherein the ferromagnetic material provides a reduced amount of heat above or near a selected temperature during use, and wherein the reduced heat output inhibits a temperature rise of the ferromagnetic material above a temperature that causes undesired degradation of hydrocarbon material adjacent to the ferromagnetic material; and wherein the system is configured to allow heat to transfer from the heater section to a part of the formation such that the heat mobilizes at least some fluids in the formation and/or fluids at, near, and/or in the opening.
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140. A method for treating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein providing the AC to the electrical conductors provides an electrically resistive heat output, wherein at least one of the electrical conductors comprises an electrically resistive ferromagnetic material that provides heat when AC flows through the electrically resistive ferromagnetic material, and wherein the electrically resistive ferromagnetic material provides a reduced amount of heat above or near a selected temperature; allowing heat to transfer from the electrical conductors to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer; allowing the heat to transfer from the electrically resistive ferromagnetic material to a part of the formation so that a viscosity of fluids at or near the opening in the formation is reduced; and producing the fluids through the opening.
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141. A method for treating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein providing the AC to the electrical conductors provides an electrically resistive heat output, wherein at least one of the electrical conductors comprises an electrically resistive ferromagnetic material that provides heat when AC flows through the electrically resistive ferromagnetic material, and wherein the electrically resistive ferromagnetic material provides a reduced amount of heat above or near a selected temperature; allowing heat to transfer from the electrical conductors to hydrocarbons in the hydrocarbon containing layer to at least mobilize some hydrocarbons in the layer; allowing the heat to transfer from the electrically resistive ferromagnetic material to a part of the formation to enhance radial flow of fluids from portions of the formation surrounding the opening to the opening; and producing the fluids through the opening.
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142. A method for heating a hydrocarbon containing formation, comprising:
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applying AC to one or more electrical conductors located in an opening extending from a surface of the earth into a hydrocarbon containing layer in the formation, wherein at least one of the electrical conductors comprises one or more electrically resistive sections; providing a heat output from at least one of the electrically resistive sections, wherein such electrically resistive sections provide a reduced amount of heat above or near a selected temperature that is about 20% or less of the heat output at about 50°
C. below the selected temperature;allowing the heat to transfer from at least one of the electrically resistive sections to at least a part of the layer such that a temperature in the layer at or near the opening is maintained between about 150°
C. and about 250°
C. to reduce a viscosity of fluids at or near the opening in the layer; andproducing the reduced viscosity fluids through the opening.
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Specification