Insulated siding system

• US 8,201,372 B2
• Filed: 10/12/2011
• Issued: 06/19/2012
• Est. Priority Date: 09/12/2008
• Status: Active Grant

• Current Assignee: Progressive Foam Technologies Incorporated
• Original Assignee: Progressive Foam Technologies Incorporated
• Inventors: Holt, John Timothy, Culpepper, Patrick M.
• Primary Examiner(s): Canfield, Robert
• Application Number:
  US13/271,652
• Publication Number:
  US 20120023849A1
• Time in Patent Office: 251 Days
• Field of Search: 523/64, 524/891, 525/43, 525/50, 525/52, 523/097, 523/098, 523/091.6, 525/060.5, 525/20, 525/21, 525/39, 525/46, 525/821, 525/921, 524/892
• US Class Current: 52/309.7
• CPC Class Codes: E04C 2/243 one at least of the material being insulating
• CPC Class Codes: E04F 13/0864 composed of superposed elements which overlap each other and of which the flat outer surface includes an acute angle with the surface to cover
• CPC Class Codes: E04F 13/0878 the basic insulating layer comprising mutual alignment or interlocking means

Abstract

An insulated siding panel comprises a foam insulation layer, an attachment member, and optionally a veneer layer. The foam insulation layer comprises a front face, a rear face, a tongue along a first end edge, a groove along a second end edge, and a slot defined in the rear face. The attachment member comprises an attachment rail and a member extending transversely from the attachment rail. The member of the attachment member is inserted into the slot of the foam insulation layer. When present, the veneer layer is attached to the front face of the foam insulation layer. When joined with other insulated siding panels, the interlocking occurs along the foam insulation layers to form an unbroken layer of insulation.

Claims

1. An insulated siding panel comprising a foam insulation layer and an attachment member;

the foam insulation layer comprising a front face, a rear face, a first joining member extending from a first end edge, a second joining member extending into a second end edge, and at least one slot defined in the rear face; and

the attachment member comprising a main portion and a flange extending transversely from the main portion;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal;

wherein the flange of the attachment member is inserted into the at least one slot of the foam insulation layer so that the attachment member extends beyond the first end edge.

2. The insulated siding panel of claim 1, wherein one of the joining elements is a tongue and the other joining element is a groove.

3. The insulated siding panel of claim 1, wherein the main portion of the attachment member comprises one or more fastener receptacles.

4. The insulated siding panel of claim 1, wherein the insulated siding panel further comprises a veneer layer attached to the front face of the foam insulating layer.

5. The insulated siding panel of claim 4, wherein the veneer layer comprises an upper wall, a lower wall, and a platform.

6. The insulated siding panel of claim 4, wherein an upper edge of the veneer layer does not extend beyond the upper edge of the foam insulation layer.

7. The insulated siding panel of claim 1, wherein the foam insulation layer has a higher density near the first end edge and the second end edge than in a center of the foam insulation layer.

8. An insulated siding panel comprising a foam insulation layer and an attachment member;

the foam insulation layer comprising a front face, a rear face, a first joining member extending from a first end edge, a second joining member extending into a second end edge, and at least one slot defined in the rear face; and

the attachment member comprising a main portion and a flange extending transversely from the main portion;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal;

wherein the flange of the attachment member is inserted into the at least one slot of the foam insulation layer so that the attachment member extends beyond the first end edge, and

wherein the attachment member comprises a plurality of flanges, the foam insulation layer comprises a plurality of slots, and each flange extends into a slot.

9. An insulated siding panel comprising:

a foam insulation layer comprising a front face, a rear face, a first joining element defined in a first end edge, and a second joining element defined in a second end edge, wherein the front face is angled to with respect to the rear face; and

an attachment member mounted to the rear face and extending beyond the first end edge;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal;

wherein the attachment member comprises a plurality of flanges extending transversely from the attachment member, the foam insulation layer comprises a plurality of slots in the rear face, and each flange of the attachment member is inserted into a slot.

10. The insulated siding panel of claim 9, wherein the attachment member comprises a main portion, an attachment rail, and a flange extending transversely from the main portion.

11. The insulated siding panel of claim 9, wherein the insulated siding panel further comprises a veneer layer attached to the front face of the foam insulating layer.

12. The insulated siding panel of claim 11, wherein an upper edge of the veneer layer does not extend beyond the upper edge of the foam insulation layer.

13. The insulated siding panel of claim 9, wherein the foam insulation layer has a higher density near the first end edge and the second end edge than in a center of the foam insulation layer.

14. An insulated siding panel comprising:

a foam insulation layer comprising a contoured front face, a planar rear face, a first joining element defined in a first end edge, a second joining element defined in a second end edge;

an attachment member mounted to the rear face and extending beyond the first end edge;

wherein the first and second joining elements are substantially complementary in shape so that adjacent panels can engage each other, and optionally wherein adjacent panels form a seal;

wherein the attachment member comprises a plurality of flanges, the rear face of the foam insulation layer comprises a plurality of slots, and each flange extends into a slot.

15. The insulated siding panel of claim 14, wherein the insulated siding panel further comprises a veneer layer attached to the front face of the foam insulating layer, the veneer layer comprising an upper wall, a lower wall, and a platform.

16. The insulated siding panel of claim 14, wherein one of the joining elements is a tongue and the other joining element is a groove.

17. The insulated siding panel of claim 14, wherein the attachment member comprises a main portion, an attachment rail, and a flange extending transversely from the main portion.