Downhole valve assembly and actuation device for a downhole valve assembly

• US 8,201,632 B2
• Filed: 07/25/2008
• Issued: 06/19/2012
• Est. Priority Date: 07/27/2007
• Status: Active Grant

• Current Assignee: Halliburton Manufacturing & Services Limited (Halliburton Company)
• Original Assignee: Red Spider Technology Ltd. (Halliburton Company)
• Inventors: Burnett, William S.
• Primary Examiner(s): Bagnell, David J.
• Assistant Examiner(s): LOIKITH, CATHERINE A
• Application Number:
  US12/220,533
• Publication Number:
  US 20090065213A1
• Time in Patent Office: 1,425 Days
• Field of Search: 166/319, 166/321, 166/373, 166/250.07, 251/315.02, 251/315.03, 251/315.16, 137/318, 137/494
• US Class Current: 166/321
• CPC Class Codes: E21B 2200/04 Ball valves
• CPC Class Codes: E21B 29/00 Cutting or destroying pipes, packers, plugs or wire lines, located in boreholes or wells, e.g. cutting of damaged pipes, of windows; Deforming of pipes in boreholes or wells; Reconditioning of well casings while in the ground
• CPC Class Codes: E21B 34/10 operated by control fluid supplied from outside the borehole

Abstract

A downhole valve assembly including a valve mounted in a tubular body, the valve moveable between an open and closed position. Movement is achieved by a fluid operated valve actuation mechanism located downhole of the valve having a fluid inlet port located uphole of the valve. A method of controlling fluid flow downhole is also described allowing the valve to be moved between the open and closed positions and between closed and open positions.

Claims

1. A downhole valve assembly comprising:

a generally tubular body defining a fluid flow path therethrough;

a ball valve mounted within the body, the valve movable between an open position and a closed position for thereby controlling the flow of fluid along the fluid flow path;

a valve actuation mechanism mounted within the body, the actuation mechanism located in a position which is, in use, downhole of the valve; and

a fluid communication arrangement for communicating wellbore fluid pressure to the valve actuation mechanism to facilitate operation of the valve actuation mechanism and thereby operation of the valve, the fluid communication arrangement comprising a fluid inlet port which is, in use, located uphole of the valve;

wherein the valve actuation mechanism takes the form of a primary valve actuation mechanism, and

the assembly further comprises a secondary valve actuation mechanism, wherein the secondary actuation mechanism comprises a fluid actuated override member, which takes the form of an override piston,

wherein the override member is adapted to exert a force on a coupling member of the primary actuation mechanism, to move the valve,

wherein the secondary actuation mechanism further comprises an operating member taking the form of a sliding sleeve located, in use, uphole of the valve and which is fluidly coupled to the override member and controls movement of the override member,

wherein the sleeve is mounted for movement within the body and whereby movement of the sleeve pumps fluid to the override member such that the valve is moved.

2. A downhole valve assembly according to claim 1 wherein the actuation mechanism comprises a force transmission arrangement having an actuating member and the coupling member, the actuating member connected to the coupling member and the coupling member connected to the valve, to facilitate transmission of a force from the actuating member to the valve.

3. A downhole valve assembly according to claim 2 wherein the actuating member is connected to the coupling member via a connector which facilitates limited axial movement of the coupling member relative to the actuating member in a direction towards the valve.

4. A downhole valve assembly according to claim 2 wherein the actuating member is selectively restrained against axial movement relative to the body by a locking arrangement and, when the locking arrangement is actuated, is released for movement under a biasing force in the direction away from the valve.

5. A downhole valve assembly according to claim 4 wherein the locking arrangement comprises an at least one lock member adapted to restrain the actuating member against movement relative to the body, and at least one release member adapted to exert a release force on an or each lock member, to cause the or each lock member to release the actuating member for movement relative to the body.

6. A downhole valve assembly according to claim 5 wherein the locking arrangement further comprises an at least one locking dog, the or each dog movable from a release position out of engagement with the actuating member to a locking position in engagement with the actuating member, for restraining the actuating member against movement relative to the body.

7. A downhole valve assembly according to claim 1 wherein the actuation mechanism includes a pressure sensor for measuring pressure in a wellbore in which the assembly is located, and means for setting a reference pressure value using a measurement obtained by the pressure sensor.

8. A downhole valve assembly according to claim 1 wherein the ball valve is secured against axial movement relative to the body and comprises trunnions for mounting the ball valve to the body, the trunnions extending through a ball cage, the ball cage adapted to co-operate with the ball valve for rotating the ball valve between the open and closed positions.

9. A downhole valve assembly according to claim 8 wherein the ball valve comprises a surface defining at least one recess therein, the recess adapted to define a guide for guiding a cutting tool into contact with the ball valve, a wall thickness of the ball valve in a region adjacent a base or root of the recess being smaller than a wall thickness of the ball valve laterally spaced from the base.

10. A downhole valve assembly according to claim 9 wherein the recess is circular, and at least one side wall of the recess is inclined relative to an axis of the ball valve which is parallel to a main axis of the body when the ball valve is in the closed position.

11. A downhole valve assembly according to claim 9 wherein the recess of the ball valve is at least partly filled with a material having a lower hardness in comparison to a material of a main part of the ball valve.

12. A downhole valve assembly according to claim 1, wherein the sleeve is adapted to be moved by operation of a downhole tool that is run into the assembly and engaged with the operating member.

13. A downhole valve assembly comprising:

a generally tubular body defining a fluid flow path therethrough;

a ball valve mounted within the body, the valve movable between an open position and a closed position for thereby controlling the flow of fluid along the fluid flow path;

a valve actuation mechanism mounted within the body, the actuation mechanism located in a position which is, in use, downhole of the valve;

a fluid communication arrangement for communicating wellbore fluid pressure to the valve actuation mechanism to facilitate operation of the valve actuation mechanism and thereby operation of the valve, the fluid communication arrangement comprising a fluid inlet port which is, in use, located uphole of the valve; and

wherein the ball valve is secured against axial movement relative to the body and comprises trunnions for mounting the ball valve to the body, the trunnions extending through a ball cage, the ball cage adapted to co-operate with the ball valve for rotating the ball valve between the open and closed positions;

the ball valve further comprising a surface defining at least one recess therein, the recess adapted to define a guide for guiding a cutting tool into contact with the ball valve, a wall thickness of the ball valve in a region adjacent a base or root of the recess being smaller than a wall thickness of the ball valve laterally spaced from the base; and

the recess of the ball valve is at least partly filled with a material having a lower hardness in comparison to a material of a main part of the ball valve.