Electrical switching apparatus including a plurality of Rogowski coils and method of calibrating the same

• US 8,203,814 B2
• Filed: 08/31/2009
• Issued: 06/19/2012
• Est. Priority Date: 08/31/2009
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Farr, Lawrence B.
• Primary Examiner(s): Leykin, Rita
• Application Number:
  US12/550,995
• Publication Number:
  US 20110050154A1
• Time in Patent Office: 1,023 Days
• Field of Search: 361/23, 361/109, 361/30, 361/63, 700/293, 700/292, 318/490, 318/778, 324/113
• US Class Current: 361/63
• CPC Class Codes: H02H 1/0007 concerning the detecting means in general G01R or other subclasses of G01; reed switches H01H71/2445
• CPC Class Codes: H02H 3/006 Calibration or setting of parameters
• CPC Class Codes: H02H 3/105 responsive to excess current and fault current to earth

Abstract

An electrical switching apparatus includes a plurality of poles each having a Rogowski coil and a conductor passing through an opening thereof, and a processor circuit including a sensor circuit including a plurality of inputs each electrically interconnected with an output of the Rogowski coil of a corresponding pole. The sensor circuit further includes a number of outputs having values each corresponding to current flowing through the conductor, a memory including for each corresponding pole an offset value and a gain correction factor for the sensor circuit, and a gain correction factor for the Rogowski coil, a number of routines, and a processor cooperating with the sensor circuit and the routines to provide for each pole a corrected current value as a function of a corresponding one of the values, the sensor circuit offset value and gain correction factor, and the Rogowski coil gain correction factor.

Claims

1. An electrical switching apparatus comprising:

a plurality of poles, each of said poles comprising;

a conductor, and

a Rogowski coil including an opening and an output, said conductor passing through the opening of said Rogowski coil; and

a processor circuit comprising;

a sensor circuit including a plurality of inputs, each of said inputs being electrically interconnected with the output of the Rogowski coil of a corresponding one of said poles, said sensor circuit further including a number of outputs having a plurality of values, each of said values corresponding to current flowing through the conductor of a corresponding one of said poles,

a memory comprising for each of said poles, an offset value for said sensor circuit for a corresponding one of said poles, a gain correction factor for said sensor circuit for a corresponding one of said poles, and a gain correction factor for the Rogowski coil of a corresponding one of said poles,

a number of routines, and

a processor cooperating with said sensor circuit and said number of routines to provide for each of said poles a corrected value of the current flowing through the conductor of a corresponding one of said poles as a function of a corresponding one of said values, the offset value for said sensor circuit for the corresponding one of said poles, the gain correction factor for said sensor circuit for the corresponding one of said poles, and the gain correction factor for the Rogowski coil of the corresponding one of said poles.

2. The electrical switching apparatus of Claim l wherein said plurality of poles are three poles.

3. An electrical switching apparatus comprising:

a plurality of poles, each of said poles comprising;

a conductor, and

a Rogowski coil including an opening and an output, said conductor passing through the opening of said Rogowski coil; and

a processor circuit comprising;

a sensor circuit including a plurality of inputs, each of said inputs being electrically interconnected with the output of the Rogowski coil of a corresponding one of said poles, said sensor circuit further including a number of outputs having a plurality of values, each of said values corresponding to current flowing through the conductor of a corresponding one of said poles,

a memory comprising for each of said poles, an offset value for said sensor circuit for a corresponding one of said poles, a gain correction factor for said sensor circuit for a corresponding one of said poles, and a gain correction factor for the Rogowski coil of a corresponding one of said poles,

a number of routines, and

a processor cooperating with said sensor circuit and said number of routines to provide for each of said poles a corrected value of the current flowing through the conductor of a corresponding one of said poles as a function of a corresponding one of said values, the offset value for said sensor circuit for the corresponding one of said poles, the gain correction factor for said sensor circuit for the corresponding one of said poles, and the gain correction factor for the Rogowski coil of the corresponding one of said poles,

wherein said plurality of poles are three poles, and

wherein for each of said three poles said processor is structured to provide the current flowing through the conductor of the corresponding one of said poles from;

N_a=N_ma−

N_osa

K_csa=(K_ADCdesign×

K_RCdesign)/(K_RCCFa×

K_CFa)

A_amps=N_a/K_csa

wherein;

N_ma is the value corresponding to the current flowing through the conductor of the corresponding one of said poles;

N_osa is the offset value for the sensor circuit for the corresponding one of said poles;

K_ADCdesign is desired gain of the sensor circuit for the corresponding one of said poles;

K_RCdesign is desired gain of the Rogowski coil of the corresponding one of said poles;

K_RCCFa is the gain correction factor for the Rogowski coil of the corresponding one of said poles;

K_CFais the gain correction factor for said sensor circuit for the corresponding one of said poles; and

A_amps is the corrected value of the current flowing through the conductor of the corresponding one of said poles.

4. The electrical switching apparatus of claim 3 wherein said electrical switching apparatus is a motor starter.

5. The electrical switching apparatus of claim 3 wherein said electrical switching apparatus is a medium voltage electrical switching apparatus.

6. The electrical switching apparatus of claim 3 wherein said electrical switching apparatus is a motor protector.

7. A method of calibrating an electrical switching apparatus comprising for each of a plurality of poles a Rogowski coil and a corresponding sensor circuit, said Rogowski coil including a gain and a gain error, said corresponding sensor circuit including an offset, a gain and a gain error, said method comprising:

for each of said poles;

determining the offset of the corresponding sensor circuit,

determining the gain of the corresponding sensor circuit,

determining a gain correction factor for the corresponding sensor circuit,

determining the gain of said Rogowski coil by simultaneously passing the same primary current though said Rogowski coil of each of said poles as part of said electrical switching apparatus, and

determining a gain correction factor of said Rogowski coil as a function of said determined gain of said Rogowski coil.

8. The method of claim 7 wherein said Rogowski coil further includes an offset, said method further comprising for each of said poles, determining whether the offset of said Rogowski coil is below a predetermined value.

9. A method of calibrating an electrical switching apparatus comprising for each of a plurality of poles a Rogowski coil and a corresponding sensor circuit, said Rogowski coil including an offset, a gain and a gain error, said corresponding sensor circuit including an offset, a gain and a gain error, said method comprising:

for each of said poles;

determining the offset of the corresponding sensor circuit,

determining the gain of the corresponding sensor circuit,

determining a gain correction factor for the corresponding sensor circuit,

determining the gain of said Rogowski coil by simultaneously passing the same primary current though said Rogowski coil of each of said poles as part of said electrical switching apparatus,

determining a gain correction factor of said Rogowski coil as a function of said determined gain of said Rogowski coil, and

determining whether the offset of said Rogowski coil is below a predetermined value, and

further comprising as said determining whether the offset of said Rogowski coil is below a predetermined value, closing said electrical switching apparatus, applying a plural-pole line-to-line medium voltage to said electrical switching apparatus, determining whether the offset of said Rogowski coil is greater than or equal to said predetermined value, and responsively rejecting said Rogowski coil.

10. The method of claim 9 further comprising displaying at least one of:

(a) the gain correction factor of said Rogowski coil with said Rogowski coil; and

(b) the gain correction factor of the corresponding sensor circuit with said corresponding sensor circuit.

11. An electrical switching apparatus comprising:

a plurality of poles, each pole of said poles comprising;

a conductor, and

a Rogowski coil including an opening and an output, said conductor passing through the opening of said Rogowski coil; and

a processor circuit comprising;

a sensor circuit including a plurality of inputs, each of said inputs being electrically interconnected with the output of the Rogowski coil of a corresponding one of said poles, said sensor circuit further including a number of outputs having a plurality of values, each of said values corresponding to current flowing through the conductor of a corresponding one of said poles,

a number of routines, and

a processor cooperating with said sensor circuit and said number of routines to provide a first protection function for said poles as a function of the current flowing through the conductor of a number of said poles, and to provide a second ground fault protection function as a function of the sum of said plurality of values,

wherein the Rogowski coil of each of said poles is used for both of said first protection function and said second ground fault protection function.

12. The electrical switching apparatus of claim 11 wherein said first protection function is a motor protection function;

wherein said second ground fault protection function is a high resistance ground fault protection function; and

wherein the Rogowski coil of each of said poles is used for both of said motor protection function and said high resistance ground fault protection function.

13. An electrical switching apparatus comprising:

a plurality of poles, each pole of said poles comprising;

a conductor, and

a Rogowski coil including an opening and an output, said conductor passing through the opening of said Rogowski coil; and

a processor circuit comprising;

a sensor circuit including a plurality of inputs, each of said inputs being electrically interconnected with the output of the Rogowski coil of a corresponding one of said poles, said sensor circuit further including a number of outputs having a plurality of values, each of said values corresponding to current flowing through the conductor of a corresponding one of said poles,

a number of routines, and

a processor cooperating with said sensor circuit and said number of routines to provide a first protection function for said poles as a function of the current flowing through the conductor of a number of said poles, and to provide a second ground fault protection function as a function of the sum of said plurality of values,

wherein the Rogowski coil of each of said poles is used for both of said first protection function and said second ground fault protection function, and

wherein for each of said three poles said processor is structured to provide the current flowing through the conductor of the corresponding one of said poles from;

N_a=N_ma−

N_osa

K_csa=(K_ADCdesign×

K_RCdesign)/(K_RCCFa×

K_CFa)

A_amps=N_a/K_csa

wherein

N_ma is the value corresponding to the current flowing through the conductor of the corresponding one of said poles;

N_osa is the offset value for the sensor circuit for the corresponding one of said poles;

K_ADCdesign is desired gain of the sensor circuit for the corresponding one of said poles;

K_RCdesign is desired gain of the Rogowski coil of the corresponding one of said poles;

K_RCCFa is the gain correction factor for the Rogowski coil of the corresponding one of said poles;

K_CFa is the gain correction factor for said sensor circuit for the corresponding one of said poles; and

A_amps is a corrected value of the current flowing through the conductor of the corresponding one of said poles.

14. The electrical switching apparatus of claim 13 wherein said electrical switching apparatus is a motor starter.

15. The electrical switching apparatus of claim 13 wherein said electrical switching apparatus is a medium voltage electrical switching apparatus.

16. The electrical switching apparatus of claim 13 wherein said electrical switching apparatus is a motor protector.

17. The electrical switching apparatus of claim 13 wherein said conductor is an elongated conductor.

18. The electrical switching apparatus of claim 13 wherein said plurality of poles are three poles.

19. The electrical switching apparatus of claim 13 wherein the second ground fault protection function is further structured to repetitively sum, for said three poles, the corrected value of the current flowing through the conductor of the corresponding one of said poles for said three poles to determine ground current, to compare said ground current to a predetermined value, and to generate an alarm condition or a trip condition if said ground current exceeds said predetermined value.

20. The electrical switching apparatus of claim 13 wherein said first protection function is a motor protection function;

wherein said second ground fault protection function is a high resistance ground fault protection function; and

wherein the Rogowski coil of each of said poles is used for both of said motor protection function and said high resistance ground fault protection function.