Monitoring systems and methods for ensuring a proper use of personal protective equipment for potential hazards presented to a person while servicing an electrical power system

• US 8,207,858 B2
• Filed: 08/07/2007
• Issued: 06/26/2012
• Est. Priority Date: 08/07/2007
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Cooper Technologies Company (Eaton Corporation PLC.)
• Inventors: Knopf, Kevin Michael, Lottmann, Todd
• Primary Examiner(s): Zimmerman, Brian
• Assistant Examiner(s): Nguyen, An T
• Application Number:
  US11/890,695
• Publication Number:
  US 20090040014A1
• Time in Patent Office: 1,785 Days
• Field of Search: 340/5.1, 340/825, 340/500, 340/540, 340/5.7, 340/5.2, 340/572.1, 340/568.1, 340/5.21, 3405731-5737, 340/5
• US Class Current: 340/573.1
• CPC Class Codes: E04G 21/32 Safety or protective measures for persons during the construction of buildings relating to scaffolds E04G5/00; climbing tools, e.g. climbing irons for masts A63B27/00; ropes or belts for life saving A62B1/16, A62B35/00
• CPC Class Codes: F16P 3/147 using electro-magnetic technology, e.g. tags or radar
• CPC Class Codes: G05B 2219/40202 Human robot coexistence
• CPC Class Codes: G21F 3/02 Clothing

Abstract

Electronic systems and methods utilizing such systems for detecting and verifying the adequacy of personal protective equipment needed by a person in light of a potential arc flash hazard presented by an electrical power system.

Claims

1. An access control safety system for a plurality of workers servicing electrical circuitry in an electrical power system without de-energizing the electrical circuitry, wherein at least a first set and a second set of personal protective equipment is provided for use by each of the plurality of workers tasked with servicing an electrical panel in the electrical power system, the first set including at least one item of protective equipment providing a first level of thermal insulation to a part of the worker'"'"'s body, the second set including at least one item of protective equipment providing a second level of thermal insulation to a part of the worker'"'"'s body, the first level of thermal insulation being different from the second level of insulation whereby the first and second sets of personal protective equipment provide different levels of protection to the respective plurality of workers while servicing energized electrical circuitry in the electrical panel, and the first and second sets of personal protective equipment each being provided with a respective equipment sensor tag configured to uniquely identify the first and second sets,

wherein the system comprises:

a lockout device being normally closed to prevent physical access to the circuitry in the electrical panel by any of the plurality of workers;

at least one electronic detector configured to identify the first and second equipment sensor tag when either of the first and second sets of personal protective equipment are brought within a predetermined spatial distance from the electrical panel by the worker; and

a processor-based device in communication with the lockout device and the detector, the lockout device operatively responsive to the processor-based device, and the processor based-device configured to;

determine, based on whether the first or second set of personal protective equipment have been identified and in view of the potential arc flash energy intensity for the circuitry to be serviced in the electrical panel, whether the identified equipment tag and corresponding set of personal protective equipment provides a sufficient degree of

protection if an arc flash incident were to occur while the energized circuitry is being serviced; and

if the sufficient degree of protection is provided, operate the lockout device to allow physical access to the energized circuitry in the electrical panel;

wherein each of the plurality of workers is assigned to one of a plurality of predefined working zones while the energized circuitry is being serviced, the plurality of working zones being different from one another and at least one of the zones requiring a worker assigned thereto to remain at least a predetermined spatial distance from the panel, the processor-based device being further configured to determine whether the sufficient degree of protection is provided for each worker based upon the zone that each worker is assigned to while the energized circuitry is being serviced; and

wherein the possible arc flash energy intensity exposure to each of the plurality of workers is dependent on the respective working zone to which each worker is assigned, and wherein the sufficient degree of protection for a first one of the plurality of predefined working zones is different from the sufficient degree of protection for a second one of the plurality of predefined working zones, the processor-based device further configured to determine whether the sufficient degree of protection is provided for each worker present in the first and second ones of the plurality of predefined working zones.

2. The system of claim 1, wherein the electrical panel includes a door obstructing physical access by the worker to the energized circuitry in the electrical panel, the processor-based device configured to operate the lockout device to lock the door closed unless the sufficient degree of protection is determined for each worker present in the first and second ones of the plurality of predefined working zones.

3. The system of claim 1, wherein the electrical panel includes at least one circuit protector, the potential arc flash energy intensity corresponding to electrical conditions present at the location of the at least one circuit protector in the panel.

4. The system of claim 3, wherein the at least one circuit protector is a fuse, and wherein the potential arc flash energy intensity relates to a possible arc flash incident while the worker is replacing the fuse.

5. The system of claim 1, wherein each of the first and second sets of personal protective equipment includes one or more of a hard hat, a face shield, a flame resistant neck protector, an ear protector, a protective suit, an insulated rubber glove, an insulated piece of footwear, and an insulated tool.

6. The system of claim 1, wherein the processor-based device is further configured to:

accept a task code for a service procedure to be performed by at least one of the plurality of workers in the electrical panel; and

recommend to the at least one worker which of the first and second sets provides the sufficient degree of protection.

7. The system of claim 1, wherein each of the plurality of workers is provided with a respective identification sensor tag to uniquely identify each of the plurality of workers, and the detector is further configured to:

identify each worker present within a predetermined spatial distance from the electrical panel; and

determine whether the set of personal protective equipment possessed by each identified worker provides the sufficient degree of protection.

8. The system of claim 7, wherein the processor-based device is further configured to determine whether the set of personal protective equipment possessed by each identified worker provides the sufficient degree of protection based upon a spatial proximity of each identified worker to the electrical panel.

9. The system of claim 1, wherein the at least one electronic detector is mounted stationary to the electrical panel.

10. The system of claim 9, wherein the electrical panel includes a door, the at least one electronic detector mounted to the door.

11. The system of claim 1, wherein the processor-based device is proximate the at least one electronic detector.

12. The system of claim 1, wherein the processor-based device is remotely located from the electrical panel.

13. The system of claim 1, wherein the at least one electronic detector comprises a plurality of electronic detectors positioned at different elevations to detect specific items of protective gear in each set of equipment that protect specific parts of each worker'"'"'s body.

14. The system of claim 1, wherein the electrical power system includes a plurality of electrical panels, each of the electrical panels being associated with a respective one of the plurality of electronic detectors and the processor based device communicating with each one of the plurality of electronic detectors.

15. The system of claim 1, wherein the processor based-device is further configured to implement at least one of a manual and automatic over-ride in the event of a malfunction or emergency.

16. The system of claim 1, further comprising at least one of a local alarm and a remote alarm operable when the sufficient level of protection has not been determined.

17. The system of claim 1, further comprising a failsafe device proximate the electrical panel, wherein the worker cannot approach the electrical panel while avoiding the detector and the processor-based device.

18. The system of claim 17, wherein the failsafe device is a pressure-sensitive mat.

19. The system of claim 17, further comprising an alarm associated with the failsafe device.

20. The system of claim 1, wherein the detector is further configured to detect an insulated tool carried by at least one of the plurality of workers, and the processor-based device is further configured to determine whether the insulated tool is properly rated for the energized circuitry in the electrical panel to be serviced.

21. The system of claim 1, further comprising a display.

22. The system of claim 21, wherein the display is touch sensitive.